Process Engineer

About the role

We are currently looking for a Process Engineer to be based out of the Pueblo, CO manufacturing facility. Reporting to the Plant Manager, this person will be responsible for analyzing equipment, processes and materials to help move our organization towards operational excellence. This individual will interface with other areas of the organization to drive continuous improvements and standardization in the manufacturing process across the Corrosion Resistant Conduit facilities.

Responsibilities

• Maximize the OEE (Overall Equipment Effectiveness) of the winding and elbow bending processes.
• Utilize knowledge of fabrication processes, tooling and production equipment, assembly methods, quality control standards, and product design, materials, and parts to successfully deliver on new projects and improvement initiatives.
• Conduct data analysis of scrap, downtime, line rates, and material usage.
• Lead root cause analysis and corrective actions for process-related issues.
• Develop safety, quality, delivery, cost, and innovation improvements based on data-driven processes and system methodologies.
• Work with maintenance and production teams to ensure equipment reliability and optimal performance.
• Ensure all processes comply with safety, environmental, and quality standards.
• Prepare charts and reports to assist data-driven decisions to improve results.
• Lead cost reduction initiatives through materials, product, and process improvements.
• Investigate or resolve operational problems, such as material use variances or bottlenecks.
• Provide value stream management and technical expertise and support related to manufacturing and install and troubleshoot manufacturing equipment.
• Review, document, and communicate technical process details into simple and understandable standards.
• Share best practices to help build a centralized knowledge base, including updating manufacturing processes and procedures upon achieving significant improvements.
• Complete other duties as assigned by Management.

Requirements

• Bachelor’s degree or foreign equivalent degree in Mechanical Engineering, Industrial Engineering, Electrical Engineering or closely related field.
• 0 - 2 years of experience in a Lean Manufacturing environment position, or closely related occupation.
• 0 - 2 years of experience with all the following:
• Conducting continuous improvement projects such as Scrap Reduction, Downtime Reduction and Cycle Time Reduction.
• Developing, evaluating, and improving manufacturing methods on mechanical, electrical, hydraulic, pneumatic and controls systems.
• Aid in the development of new lines and product integrations.
• Developing and testing prototype inspection systems.
• Completing maintenance activities (preventive, corrective, and predictive) on production equipment including troubleshooting; and
• Strong interpersonal communication and organizational skills with the ability to interact with all levels of operations.
• A strong team player with a firm personal commitment toward continuous improvement.
• Strong analytical skills with the ability to use big data.
• A self-starter with a passion for problem solving and continuous improvement – Blending a scientific and hands on approach to help drive towards process excellence.
• Ability to work non-traditional hours or shifts and travel as required.
• Excellent verbal, written skills and interpersonal skills along with the ability to make presentations comfortably and professionally to large groups.
• A high skill level in use of Microsoft Suite and CAD.
• Experience in a fast paced, high volume manufacturing environment.
• Ability to work in a team-oriented environment.

Qualifications

• Must be authorized to work in the US without requiring sponsorship now or in the future.

Skills

• AutoCAD
• Solid Works
• Lean Manufacturing Principles
• Minitab
• 5S
• SQDC
• Key Performance Indicators (KPI)
• Equipment Troubleshooting
• Takt Time
• Cycle Time
• SMED (Single-Minute Exchange of Die)
• Root Cause Analysis (5 Whys, Fishbone (Ishikawa), Pareto analysis)
• Lean Tools (Optimize facility and workflow layouts using Lean principles to minimize motion and transportation waste, Balance workloads across operations to improve throughput, efficiency, and resource utilization)

Benefits

Benefits available include: Medical, vision, and dental insurance, Life insurance, Short-term and long-term disability insurance, 401k, Paid Time Off, Paid holidays. Any leave required under federal, state, or local law. Benefits are subject to vesting and eligibility requirements.