Process Engineer
Aptar · Wisconsin, United States · 3 wk ago
On-siteProject ManagementFull-time
About Us
Aptar uses insights, design, engineering, and science to create innovative packaging technologies that build brand value for our customers and make a meaningful difference in the lives, looks, health, and homes of people around the world. We create "a-ha moments" by transforming non-dispensing packaging into breakthrough product-dispensing systems, such as those that improve fragrance application, simplify ketchup pouring for kids, and help patients adhere to treatments through connected technologies. With manufacturing facilities in North America, Europe, Asia, and South America, Aptar employs over 14,000 dedicated professionals across 20 countries.
Why Work Here
- Attract and develop high-performing people.
- Promote a diverse and inclusive work environment.
- Encourage innovation through an open and trusting environment that allows for failure and learning.
- Invest in employee development via local, regional, and global career opportunities.
- Contribute to the communities where we reside.
Responsibilities
- Establish and monitor robust initial processes to ensure efficient and quality practices, optimizing cycles and output rates.
- Collaborate with the development team on new projects to specify and establish new equipment, tools, and processes, while monitoring data collection and maintaining process controls.
- Work with vendors to resolve issues and set high expectations for the technical group to drive improvements and meet company objectives.
- Provide training for technicians and supervisors across all shifts.
- Implement and monitor systems to analyze processes, determine capabilities, and identify improvements to reach full potential.
- Perform Design of Experiments and utilize Statistical Process Control.
- Analyze data to troubleshoot equipment, tools, and processes, establishing process variables and tolerances.
- Set realistic rates for all secondary equipment and ensure efficient, quality assembly and lining practices.
- Implement corrective actions, follow up on long-term solutions, and evaluate efficiency issues.
- Recommend processing or steel changes to improve the assembly and lining process.
- Help establish productivity enhancement plans for specific machines and assist in broader productivity initiatives.
- Identify, specify, and implement automated appraisal systems and reject reduction strategies.
- Monitor and oversee sampling of new and existing equipment in the assigned area.
- Identify and implement cost-reduction initiatives.
- Develop and implement permanent corrective actions based on root cause analysis.
- Coordinate cross-functional team meetings to develop the best solutions supporting all departments.
Requirements
- High School diploma (Associate or Bachelor’s degree preferred).
- 10+ years of technical experience in plastics or an equivalent combination of education and experience.
- Computer operation skills.
- Working knowledge of scientific molding principles and Design of Experiments.
- Familiarity with Six Sigma tools for Continuous Improvement and Root Cause Analysis.
- Ability to read and interpret blueprints.
- Perform ratios.
Skills
- Ability to stand for an 8-hour shift, walk regularly, and use hands to handle materials and equipment, including reaching and bending.
- Full use and range of arms, legs, visual, verbal, and hearing abilities.
- Ability to lift and/or move up to 50 pounds.
- Fundamental understanding of quality philosophies, principles, systems, methods, tools, and standards.
- Knowledge of Statistical Process Control (SPC).
- Knowledge of packaging applications (closures, bottles, and tubes).
- Ability to plan, control, and assure product and process quality in accordance with quality principles.
- Knowledge of the closure industry is a plus.
Benefits
- Exciting, diverse, and value-based working environment.
- Award-winning corporate university offering personal development and training opportunities.
- Competitive base salary and performance-based bonus plan.
- 401k and Retirement Savings plan.
- Comprehensive benefits including medical, dental, vision, life, and disability insurance.
- Pet insurance and wellness plan.
- Generous paid maternity/paternity leave.
- Community contribution initiatives.