Plastics Engineer

Overview

Welcome to US Conec, where we take pride in being a global leader in high-density fiber-optic connector solutions! With over 30 years of expertise in precision engineering, injection molding, and plastics manufacturing, we are excited to invite you to join our team as a Plastics Engineer.

Responsibilities

• Develop, validate, and optimize plastic injection molding processes for new and existing products.
• Lead process development activities, including mold trials, process qualification, and production readiness efforts.
• Analyze molding performance and implement improvements to enhance quality, reduce scrap, improve cycle times, and increase overall equipment effectiveness.
• Partner with Tooling, Product Development, and Manufacturing teams on mold design reviews, tooling modifications, and new product launches.
• Evaluate and recommend plastic materials and resins based on product performance, manufacturability, and cost objectives.
• Utilize scientific molding principles, statistical methods, and data analysis to establish robust and repeatable molding processes.
• Troubleshoot molding defects and process issues, including flash, short shots, sink marks, warpage, dimensional variation, and cosmetic concerns.
• Develop and maintain process documentation, including setup sheets, work instructions, validation reports, and process standards.
• Support continuous improvement initiatives focused on safety, productivity, quality, and cost reduction.
• Collaborate with Quality and Manufacturing teams to investigate customer complaints, nonconformances, and returned product, identifying root causes and implementing corrective actions.
• Provide technical leadership, training, and mentorship to Process Technicians, Mold Technicians, and production personnel.
• Support capital projects involving molding equipment, auxiliary systems, automation, and process monitoring technologies.

Must Haves

• Bachelor's degree in Plastics Engineering, Mechanical Engineering, Manufacturing Engineering, Polymer Engineering, or a related engineering discipline.
• Experience with plastic injection molding processes in a manufacturing environment.
• Knowledge of polymer materials, resin behavior, mold design, and processing principles.
• Understanding of statistical and problem-solving methodologies, including DOE, SPC, Measurement R&R, and root cause analysis.
• Experience troubleshooting molding processes and driving continuous improvement initiatives.
• Strong analytical, organizational, and project management skills.
• Excellent interpersonal, verbal, and written communication abilities.
• Advanced proficiency with Microsoft Office applications.

Nice to Haves

• Experience with scientific molding methodologies and RJG training/certification.
• Hands-on experience with mold qualification, validation, and process capability studies.
• Knowledge of automation, robotics, vision systems, and auxiliary equipment used in injection molding operations.
• Familiarity with resin drying systems, hot runner technologies, and process monitoring systems.
• Experience with 3D CAD software and mold design reviews.
• Working knowledge of metrology equipment such as CMMs, CT scanning, optical measurement systems, and vision inspection technologies.
• Exposure to medical device, telecommunications, precision plastics, or other high-volume, tight-tolerance manufacturing environments.
• Leverage Manufacturing and Six Sigma training or certifications.

Relocation Assistance Available

We welcome candidates from across the country. Relocation assistance may be available for qualified candidates to support a successful transition to the Hickory, NC area. Our team is committed to helping new employees settle into both their role and the local community.

What We Offer

• A competitive base salary with performance-based bonus potential, rewarding your hard work and contributions.
• 4 weeks of PTO to ensure you have time to relax and recharge.
• Health, dental, and vision plans to keep you and your family healthy.
• 401(k) retirement savings plan with employer match and planning resources to help secure your future.
• A collaborative, team-based culture that fuels innovation and creativity.
• Paid time off, holidays, and employee recognition programs celebrating your achievements because you deserve it.
• Community engagement and STEM outreach opportunities to give back locally and make a difference.
• The opportunity to work with industry-leading technologies in precision injection molding, fiber-optic connectivity, and advanced manufacturing.