Plant Manager
Tunceli Projects · Greer, SC · 4 mo ago
On-siteManagementFull-time
Essential Responsibilities
- Lead all plant operations: production, maintenance, quality, warehouse, and plant support functions.
- Drive safe, reliable daily execution against quality, service, cost, and output goals.
- Maintain strong floor presence across shifts; escalate issues early and ensure follow-through.
- Run a disciplined operating cadence (daily review, action tracking, accountability).
- Own plant performance results, including productivity, conversion cost, and plant profitability.
- Manage plant budgets, forecasts, and capital execution with strong financial discipline.
- Drive waste reduction and cost improvement with a strong “pennies business” mindset.
- Partner with Finance to improve plant-level visibility, costing accuracy, and inventory valuation.
- Build and lead the plant’s annual improvement initiative charter aligned to VPET priorities and strategic initiatives.
- Focus the charter on measurable improvements in Safety, Quality, Delivery, Cost, and People (SQDCP).
- Define clear owners, milestones, KPIs, and review cadence for priority initiatives.
- Improve equipment reliability, uptime, and process stability through strong maintenance and operating discipline.
- Reduce scrap, downtime, and process variability through focused problem-solving and line/SKU improvement plans.
- Strengthen preventive maintenance execution, spare-parts readiness, and technical capability.
- Track progress visibly and drive actions to completion with cross-functional support.
- Deliver consistent quality and service through strong schedule execution and production readiness.
- Partner cross-functionally to reduce pushouts and improve customer reliability.
- Support successful startups, qualifications, and process transfers with Operations, Engineering, and NPD.
- Own plant inventory discipline, including material movement, transactions, cycle counts, and traceability.
- Ensure warehouse and production teams follow standards that support SAP and financial accuracy.
- Partner with IT, Finance, and Planning to improve data quality and reporting reliability.
- Drive accountability for held ware, slow-moving inventory, and disposition processes.
- Build and lead a high-performing plant leadership team with clear accountability and follow-through.
- Strengthen frontline leadership, technical depth, and training discipline across the plant.
- Partner with HR on recruiting, retention, performance management, and engagement.
- Reinforce VPET’s guiding principles and a culture of ownership, teamwork, and execution.
- Own the content of the Playbook, including definitions and nomenclature and deployment process.
- Drive alignment with the different sites.
- Maintain system health and improvement through governance and feedback.
Qualifications
- Experience 10+ years in manufacturing operations leadership, preferably in plastics manufacturing.
- 5+ years in plant leadership with broad cross-functional responsibility.
- Proven track record improving safety, quality, delivery, cost, and team performance.
- Demonstrated experience with plant financials, budgeting, and cost reduction.
- Experience leading change in a fast-paced, high-accountability environment.
- Strong understanding of manufacturing processes, maintenance, quality systems, and warehousing.
- Experience improving OEE, scrap, downtime, and process discipline.
- Working knowledge of ERP/SAP-driven operations and inventory controls.
- Leverage of Lean / continuous improvement mindset with practical implementation experience.
Leadership Competencies
- Hands-on, floor-focused leader.
- Data-driven and financially disciplined.
- Clear communicator and team builder.
- High accountability / high standards.
- Strong problem-solver with urgency and follow-through.
- Builds trust and ownership across functions.
Plant KPIs
- Safety & People: Safety incident rate / # of recordables, Employee retention / turnover, Training completion and frontline leadership readiness.
- Quality & Delivery: Customer complaints, Customer returns, and internal defect trends, On-time delivery / schedule attainment.
- Operations & Cost: OEE / equipment performance and availability, Scrap rate / yield loss / regrind performance, Downtime (planned vs. unplanned), PM completion and critical spare-parts readiness, Conversion cost / manufacturing cost performance vs. budget.
- Inventories & Financial Discipline: Inventory accuracy (SAP vs. physical), Held ware / slow-moving inventory reduction, Transaction discipline / traceability compliance, Plant profitability / EBITDA contribution, Working-capital and cash-impact improvements (especially waste and inventory).
Education
- Bachelor’s degree in Engineering, Operations, Business, Supply Chain, or related field preferred.
- Equivalent combination of experience and technical training will be considered.
Work Environment
- Manufacturing plant environment with regular floor presence required.
- Must be able to work across shifts as needed to support safe and reliable operations.
- Occasional travel to other plants, suppliers, or customer sites may be required.
Competitive Benefits
- Medical, dental and vision insurance premium.
- Employer paid Life Insurance.
- Employer Match.
- Paid Vacation and Paid Sick.
- Holiday Pay.