Pilot Plant Operator
Koch · Wichita, KS · 1 mo ago
On-siteManagementFull-time
About the role
This position is ideal for operators and technicians from refinery, chemical processing, oilfield, wastewater treatment, or similar industrial process environments who enjoy hands-on work, troubleshooting equipment, and solving operational challenges.
Responsibilities
- Operate pilot-scale distillation and process equipment using PLC control systems while monitoring pressures, temperatures, flow rates, levels, and overall process conditions.
- Collect, document, and analyze process data and chemical samples to support testing activities and project objectives.
- Install, configure, troubleshoot, and maintain instrumentation, controls, and pilot plant equipment used in research operations.
- Prepare, modify, and maintain test equipment including pumps, heat exchangers, piping, tubing, insulation, and other mechanical systems.
- Safely handle chemicals, execute test procedures, support equipment startups and shutdowns, and respond appropriately to abnormal operating conditions.
- Support fabrication, modification, and repair of test equipment and prototypes through welding, metal forming, 3D printing, and other mechanical work as experience allows.
- Maintain compliance with all safety requirements and safe work practices, including HAZWOPER, confined space entry, hot work permitting, lockout/tagout, forklift operation, hoist operation, respirator use, and related safety programs.
- Apply sound operator judgment by identifying potential issues, communicating concerns, asking questions when conditions are unclear, and collaborating with technicians and engineers to achieve successful testing outcomes.
Requirements
- Experience operating or supporting equipment in a refinery, chemical processing facility, pilot plant, oilfield operation, wastewater treatment facility, power generation facility, or similar commercial process plant environment.
- Experience working with process equipment, instrumentation, controls, mechanical systems, maintenance activities, or plant operations.
- Experience following operating procedures, safety requirements, permits, or standard work practices in an industrial environment.
- Ability to be clean shaven and fit tested to wear a respirator as required.
- Physical Requirements: Ability to squat, bend, and lift up to 50 pounds. Ability to stand for up to 10 hours in a non-climate-controlled plant environment. Ability to climb stairs and ladders multiple times throughout the day.
Qualifications
- Experience operating refinery, chemical processing, petrochemical, gas processing, or other industrial process equipment, including startup, shutdown, monitoring, and troubleshooting activities.
- Experience with instrumentation and controls including installation, calibration, troubleshooting, controller tuning, or maintenance support.
- Experience operating PLC- or DCS-controlled process equipment.
- Mechanical, pipefitting, welding, rotating equipment, pump, heat exchanger, or maintenance experience, including the ability to read and interpret P&IDs and equipment drawings.
Skills
- Strong problem-solving and troubleshooting skills.
- Attention to detail and ability to follow procedures closely.
- Good communication and collaboration skills.
- Ability to work independently and as part of a team.
Benefits
- Medical, dental, and vision insurance.
- Flexible spending and health savings accounts.
- Life insurance.
- Disability insurance.
- Retailer retirement plan.
- Paid vacation/time off.
- Educational assistance.
- Infertility assistance.
- Paid parental leave and adoption assistance.
Pay
Compensation is commensurate with experience.
Schedule
Shift: This position works a fixed third-shift schedule of 10:00 p.m. to 8:00 a.m. on a 4-day work week. Scheduled workdays begin Monday night through Thursday night, with the final shift ending Friday morning at 8:00 a.m.