PI Historian Automation Engineer / OSI PI SME
QvalFocus Inc. · United States · 1 wk ago
RemoteRemoteEngineeringContract
Position Summary
We are seeking a strong AVEVA PI / OSIsoft PI Historian Automation Engineer / SME to lead the technical design, configuration, integration, and troubleshooting of PI Historian within a regulated pharmaceutical manufacturing environment. This individual will work with manufacturing equipment, automation systems, EMS/BMS platforms, facility systems, and other OT data sources to collect, contextualize, historize, and expose process data for reporting and analysis. The role requires deep hands-on PI experience and the ability to work with equipment vendors, automation engineers, IT/OT teams, validation engineers, and reporting resources.
Responsibilities
- Design, configure, and support AVEVA PI / OSIsoft PI Historian architecture and integrations.
- Configure and manage PI Data Archive, PI Asset Framework, PI Interfaces/Connectors, PI Points/Tags, and Event Frames.
- Define and configure PI tag structures, naming conventions, attributes, calculations, and data mappings.
- Map manufacturing equipment parameters, alarms, statuses, batch variables, process values, and facility data into PI Historian.
- Configure PI AF models to represent equipment, systems, manufacturing areas, and process hierarchy.
- Develop Event Frames for batches, production events, equipment states, alarms, and other operational events.
- Integrate PI with PLC, SCADA, DCS, EMS, BMS, equipment controllers, OPC, SQL, APIs, and other data sources.
- Support middleware or edge-integration technologies such as HighByte Intelligence Hub where applicable.
- Troubleshoot communication failures, bad-quality data, tag issues, timestamp problems, buffering, data gaps, and performance issues.
- Support generation of batch, production, utility, alarm, environmental, and KPI reports through Dream Report.
- Work with reporting resources to ensure correct PI data is available and structured appropriately.
- Participate in design reviews, commissioning, testing, qualification, and production support.
- Develop and maintain configuration documentation, data maps, interface specifications, tag lists, and technical documentation.
- Support cybersecurity, access-control, backup, recovery, and system-hardening requirements in collaboration with IT/OT teams.
- Work closely with CSV resources to support validation and qualification of the PI Historian solution.
Required Qualifications
- 5+ years of hands-on experience with OSIsoft PI / AVEVA PI System.
- Strong experience with PI Data Archive / PI DA, PI Asset Framework / PI AF, PI Interfaces and Connectors, PI Points / Tags, Event Frames, AF Analytics / calculations, and data mapping and equipment integration.
- Experience integrating industrial automation or manufacturing systems with PI Historian.
- Knowledge of OPC, OPC UA, PLC, SCADA, DCS, SQL, APIs, or industrial communication protocols.
- Strong troubleshooting skills across IT/OT and automation environments.
- Experience working with equipment and system vendors during integration and commissioning.
Preferred Experience
- Pharmaceutical, biotech, sterile manufacturing, or other GxP environments.
- Batch manufacturing and batch-contextualized historian data.
- HighByte Intelligence Hub or similar industrial middleware.
- EMS/BMS data integration.
- Dream Report.
- Allen-Bradley, Siemens, DeltaV, Rockwell FactoryTalk, Ignition, or similar automation platforms.
- Understanding of 21 CFR Part 11, data integrity, audit trails, and validated systems.