Jobs · Engineering

PI Historian Automation Engineer / OSI PI SME

QvalFocus Inc. · United States · 1 wk ago
RemoteRemoteEngineeringContract

Position Summary

We are seeking a strong AVEVA PI / OSIsoft PI Historian Automation Engineer / SME to lead the technical design, configuration, integration, and troubleshooting of PI Historian within a regulated pharmaceutical manufacturing environment. This individual will work with manufacturing equipment, automation systems, EMS/BMS platforms, facility systems, and other OT data sources to collect, contextualize, historize, and expose process data for reporting and analysis. The role requires deep hands-on PI experience and the ability to work with equipment vendors, automation engineers, IT/OT teams, validation engineers, and reporting resources.

Responsibilities

  • Design, configure, and support AVEVA PI / OSIsoft PI Historian architecture and integrations.
  • Configure and manage PI Data Archive, PI Asset Framework, PI Interfaces/Connectors, PI Points/Tags, and Event Frames.
  • Define and configure PI tag structures, naming conventions, attributes, calculations, and data mappings.
  • Map manufacturing equipment parameters, alarms, statuses, batch variables, process values, and facility data into PI Historian.
  • Configure PI AF models to represent equipment, systems, manufacturing areas, and process hierarchy.
  • Develop Event Frames for batches, production events, equipment states, alarms, and other operational events.
  • Integrate PI with PLC, SCADA, DCS, EMS, BMS, equipment controllers, OPC, SQL, APIs, and other data sources.
  • Support middleware or edge-integration technologies such as HighByte Intelligence Hub where applicable.
  • Troubleshoot communication failures, bad-quality data, tag issues, timestamp problems, buffering, data gaps, and performance issues.
  • Support generation of batch, production, utility, alarm, environmental, and KPI reports through Dream Report.
  • Work with reporting resources to ensure correct PI data is available and structured appropriately.
  • Participate in design reviews, commissioning, testing, qualification, and production support.
  • Develop and maintain configuration documentation, data maps, interface specifications, tag lists, and technical documentation.
  • Support cybersecurity, access-control, backup, recovery, and system-hardening requirements in collaboration with IT/OT teams.
  • Work closely with CSV resources to support validation and qualification of the PI Historian solution.

Required Qualifications

  • 5+ years of hands-on experience with OSIsoft PI / AVEVA PI System.
  • Strong experience with PI Data Archive / PI DA, PI Asset Framework / PI AF, PI Interfaces and Connectors, PI Points / Tags, Event Frames, AF Analytics / calculations, and data mapping and equipment integration.
  • Experience integrating industrial automation or manufacturing systems with PI Historian.
  • Knowledge of OPC, OPC UA, PLC, SCADA, DCS, SQL, APIs, or industrial communication protocols.
  • Strong troubleshooting skills across IT/OT and automation environments.
  • Experience working with equipment and system vendors during integration and commissioning.

Preferred Experience

  • Pharmaceutical, biotech, sterile manufacturing, or other GxP environments.
  • Batch manufacturing and batch-contextualized historian data.
  • HighByte Intelligence Hub or similar industrial middleware.
  • EMS/BMS data integration.
  • Dream Report.
  • Allen-Bradley, Siemens, DeltaV, Rockwell FactoryTalk, Ignition, or similar automation platforms.
  • Understanding of 21 CFR Part 11, data integrity, audit trails, and validated systems.

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