PE-Duty Gear - R&D Design Technician-DGM

Key Responsibilities

• Design new 2D patterns using laminated materials such as Kydex, Boltaron, Cordura and suede.
• Transform 2D patterns into conceptual 3D thermoformed holster designs using internal forming practices and equipment.
• Construct holster test samples by installing secondary components using hand, pneumatic or other assembly tools.
• Work with Product Design Engineers to test initial samples, alter pattern and tooling designs or forming process to refine the prototype into a finished product design.
• Perform fit checks of guns and holster combinations.
• Design and produce forming stands, inserts, plates, pins or other production tool and assembly aides using mills, lathes, saws or other fabrication machinery.
• Support Manufacturing Engineering handoff and Production implementation.
• Fabricate additional preproduction Engineering samples to support Customer, Marketing or other product launch needs.
• Assist in creation of Bill of Materials and reviews for completeness and accuracy.
• Assures physical or digital file documentation, samples and development tools are stored in an organized manner.

Skills & Knowledge

• Experience with holster design, laminate manufacturing process, materials and construction is ideal.
• Familiarity with handguns, accessories, their identification and operation is preferred.
• Comfortable using hand tools and small power tools on a daily basis.
• Experience in fabrication with milling, lathe, grinder or bandsaw machines.
• Familiarity with proper use and handling of adhesives or solvents.
• TIG welding or vacuum forming experience is a plus.
• Basic CAD, CNC Router and Laser Engraving experience is a bonus.

Requirements

• High school diploma or GED equivalent required.
• 2+ years of pattern making, design or manufacturing experience with thermoforming process fabrication is preferred.
• Excellent mechanical aptitude and creative drive.
• Good communication skills and ability to work constructively with others.
• Basic proficiency in spoken and written English.
• Familiarity with Microsoft productivity tools (Word, Excel, Outlook).

Management/Supervisory Responsibilities

The role reports to Engineering department Manager or Supervisor. The role of the R&D Design Technician does not have supervisory or people management responsibilities.

Schedule/Location

• Full time position, Monday-Friday.
• Some 8-hour schedule flexibility is available, between 6am and 6pm.
• Occasional overtime opportunities available, rarely required.
• This is not a hybrid or remote position.
• Role requires on site attendance in a light manufacturing environment.