Paint Automation Specialist/ Robot Programmer
About the role
Position Summary
As an Industrial Paint Automation Specialist at Sapience, you will be responsible for developing, optimizing, and commissioning robotic paint systems with a strong focus on process performance, finish quality, and efficiency. This role blends robot programming, paint process engineering, and system integration to deliver high-performance automated finishing solutions.
Responsibilities
- Paint Robot Programming & Process Development
- Develop and optimize robot programs specifically for spray painting and coating applications
- Program paint paths including:
- Gun orientation and distance control
- Overlap strategies and pattern control
- Edge coverage and complex geometry handling
- Configure and tune:
- Atomization parameters
- Flow rates and pressure settings
- Electrostatic settings (if applicable)
- Optimize for:
- Transfer efficiency
- Film build consistency
- Cycle time vs quality balance
- Paint Process Engineering
- Develop and validate paint processes including:
- Spray patterns and coverage strategies
- Coating thickness targets
- Multi-pass and multi-layer applications
- Conduct spray trials and document results
- Troubleshoot defects such as:
- Runs, sags, dry spray, orange peel, poor adhesion
- Define and document process recipes and standards
- System Integration (Paint + Controls + Fluid Delivery)
- Integrate robots with:
- Paint delivery systems (pumps, regulators, color change systems)
- PLCs and HMIs
- Safety systems and interlocks
- Work closely with Controls Engineers to:
- Map I/O and process signals
- Implement recipe management
- Enable operator adjustments via HMI
- Simulation, Layout, and Tooling Support
- Utilize robot simulation tools to:
- Validate reach and coverage
- Optimize robot placement and cycle time
- Collaborate with mechanical engineering on:
- EOAT (spray guns, bell applicators, brackets)
- Fixture and part presentation design
- Validate accessibility for maintenance and cleaning
- Testing, Commissioning & Optimization
- Lead and execute:
- Factory Acceptance Testing (FAT)
- Spray trials and validation runs
- Commission systems on-site including:
- Final process tuning
- Debugging and optimization
- Serve as technical lead for paint process performance at customer sites
- Documentation & Standards Development
- Develop:
- Paint process setup sheets
- Spray parameter documentation
- Robot program standards for paint applications
- Support internal standardization efforts for:
- Paint programming methods
- Process validation procedures
- Customer Training & Support
- Train customers on:
- Robot operation for paint systems
- Process adjustments and troubleshooting
- Provide guidance on:
- Maintenance of paint equipment
- Best practices for consistent coating quality
- Experience with industrial robot programming (FANUC preferred, especially paint platforms)
- Hands-on experience with automated paint or coating systems
- Strong understanding of:
- Spray application fundamentals
- Fluid delivery systems
- Coating quality requirements
- Familiarity with PLC-controlled systems and industrial automation environments
- Ability to troubleshoot both robot motion and process-related issues
- Preferred: Experience with FANUC PaintTool or equivalent platforms (ABB, etc.)
- Knowledge of:
- Electrostatic spray systems
- Bell and rotary atomizers
- Experience conducting:
- Spray trials
- Transfer efficiency studies
- Experience with vision systems for paint applications (optional but valuable)
- Required: Experience with industrial robot programming (FANUC preferred, especially paint platforms)
- Hands-on experience with automated paint or coating systems
- Strong understanding of:
- Spray application fundamentals
- Fluid delivery systems
- Coating quality requirements
- Familiarity with PLC-controlled systems and industrial automation environments
- Ability to troubleshoot both robot motion and process-related issues
- Preferred: Experience with FANUC PaintTool or equivalent platforms (ABB, etc.)
- Knowledge of:
- Electrostatic spray systems
- Bell and rotary atomizers
- Experience conducting:
- Spray trials
- Transfer efficiency studies
- Experience with vision systems for paint applications (optional but valuable)
- Strong process mindset (not just programming)
- Detail-oriented with a focus on finish quality
- Ability to balance speed vs quality vs material usage
- Comfortable working hands-on in production environments
- Effective communicator with both customers and internal teams
- 401(k)
- 401(k) matching
- Competitive salary
- Dental insurance
- Health insurance
- Opportunity for advancement
- Training & development
- Vision insurance
Requirements
Qualifications
Skills
Benefits
Pay
Competitive compensation packages are offered to qualified candidates.
Schedule
Details not specified.
Contact
Phone: (843) 999-0750
Email: sheryl.myc@sapienceautomation.com
About Us
Sapience Automation is a full-service integrator of robot systems. At Sapience, we recognize that installing and commissioning the robots is just a piece of the puzzle. We'll partner with you on all phases before and after launch to ensure success. We have expertise in a broad range of applications including assembly, painting, inspection, material removal, machine tending, packaging, material handling, and welding. Our systems span a broad range of industries such as automotive, aerospace, consumer products, food, heavy truck, and defense.
TRUST IS OUR FOUNDATION: We say what we'll do and do what we say.
CONSISTENCY IN APPROACH: We are process driven and process managed.
DRIVEN BY DATA: Data drives decisions. Knowing how to capture the right data and understanding this data drives logical solutions. A methodical and logical approach is required to achieve desired results in the highly-complex manufacturing realm. This is how we operate.
EXPERIENCE MATTERS: We know what good looks like.
PASSION DRIVES RESULTS: We succeed, there is no other option.