Jobs · Engineering · South Carolina

Paint Automation Specialist/ Robot Programmer

Sapience Automation · Charleston, SC · 2 mo ago
On-siteEngineeringFull-time

About the role

Position Summary
As an Industrial Paint Automation Specialist at Sapience, you will be responsible for developing, optimizing, and commissioning robotic paint systems with a strong focus on process performance, finish quality, and efficiency. This role blends robot programming, paint process engineering, and system integration to deliver high-performance automated finishing solutions.

Responsibilities

  • Paint Robot Programming & Process Development
    • Develop and optimize robot programs specifically for spray painting and coating applications
    • Program paint paths including:
      • Gun orientation and distance control
      • Overlap strategies and pattern control
      • Edge coverage and complex geometry handling
      • Configure and tune:
        • Atomization parameters
        • Flow rates and pressure settings
        • Electrostatic settings (if applicable)
        • Optimize for:
          • Transfer efficiency
          • Film build consistency
          • Cycle time vs quality balance
  • Paint Process Engineering
    • Develop and validate paint processes including:
      • Spray patterns and coverage strategies
      • Coating thickness targets
      • Multi-pass and multi-layer applications
      • Conduct spray trials and document results
      • Troubleshoot defects such as:
        • Runs, sags, dry spray, orange peel, poor adhesion
      • Define and document process recipes and standards
  • System Integration (Paint + Controls + Fluid Delivery)
    • Integrate robots with:
      • Paint delivery systems (pumps, regulators, color change systems)
      • PLCs and HMIs
      • Safety systems and interlocks
      • Work closely with Controls Engineers to:
        • Map I/O and process signals
        • Implement recipe management
        • Enable operator adjustments via HMI
  • Simulation, Layout, and Tooling Support
    • Utilize robot simulation tools to:
      • Validate reach and coverage
      • Optimize robot placement and cycle time
      • Collaborate with mechanical engineering on:
        • EOAT (spray guns, bell applicators, brackets)
        • Fixture and part presentation design
        • Validate accessibility for maintenance and cleaning
  • Testing, Commissioning & Optimization
    • Lead and execute:
      • Factory Acceptance Testing (FAT)
      • Spray trials and validation runs
      • Commission systems on-site including:
        • Final process tuning
        • Debugging and optimization
        • Serve as technical lead for paint process performance at customer sites
  • Documentation & Standards Development
    • Develop:
      • Paint process setup sheets
      • Spray parameter documentation
      • Robot program standards for paint applications
      • Support internal standardization efforts for:
        • Paint programming methods
        • Process validation procedures
  • Customer Training & Support
    • Train customers on:
      • Robot operation for paint systems
      • Process adjustments and troubleshooting
      • Provide guidance on:
        • Maintenance of paint equipment
        • Best practices for consistent coating quality

    Requirements

    • Experience with industrial robot programming (FANUC preferred, especially paint platforms)
    • Hands-on experience with automated paint or coating systems
    • Strong understanding of:
      • Spray application fundamentals
      • Fluid delivery systems
      • Coating quality requirements
      • Familiarity with PLC-controlled systems and industrial automation environments
      • Ability to troubleshoot both robot motion and process-related issues
    • Preferred: Experience with FANUC PaintTool or equivalent platforms (ABB, etc.)
    • Knowledge of:
      • Electrostatic spray systems
      • Bell and rotary atomizers
      • Experience conducting:
        • Spray trials
        • Transfer efficiency studies
    • Experience with vision systems for paint applications (optional but valuable)

    Qualifications

    • Required: Experience with industrial robot programming (FANUC preferred, especially paint platforms)
    • Hands-on experience with automated paint or coating systems
    • Strong understanding of:
      • Spray application fundamentals
      • Fluid delivery systems
      • Coating quality requirements
      • Familiarity with PLC-controlled systems and industrial automation environments
      • Ability to troubleshoot both robot motion and process-related issues
    • Preferred: Experience with FANUC PaintTool or equivalent platforms (ABB, etc.)
    • Knowledge of:
      • Electrostatic spray systems
      • Bell and rotary atomizers
      • Experience conducting:
        • Spray trials
        • Transfer efficiency studies
    • Experience with vision systems for paint applications (optional but valuable)

    Skills

    • Strong process mindset (not just programming)
    • Detail-oriented with a focus on finish quality
    • Ability to balance speed vs quality vs material usage
    • Comfortable working hands-on in production environments
    • Effective communicator with both customers and internal teams

    Benefits

    • 401(k)
    • 401(k) matching
    • Competitive salary
    • Dental insurance
    • Health insurance
    • Opportunity for advancement
    • Training & development
    • Vision insurance

    Pay

    Competitive compensation packages are offered to qualified candidates.

    Schedule

    Details not specified.

    Contact

    Phone: (843) 999-0750
    Email: sheryl.myc@sapienceautomation.com

    About Us

    Sapience Automation is a full-service integrator of robot systems. At Sapience, we recognize that installing and commissioning the robots is just a piece of the puzzle. We'll partner with you on all phases before and after launch to ensure success. We have expertise in a broad range of applications including assembly, painting, inspection, material removal, machine tending, packaging, material handling, and welding. Our systems span a broad range of industries such as automotive, aerospace, consumer products, food, heavy truck, and defense.

    TRUST IS OUR FOUNDATION: We say what we'll do and do what we say.
    CONSISTENCY IN APPROACH: We are process driven and process managed.
    DRIVEN BY DATA: Data drives decisions. Knowing how to capture the right data and understanding this data drives logical solutions. A methodical and logical approach is required to achieve desired results in the highly-complex manufacturing realm. This is how we operate.
    EXPERIENCE MATTERS: We know what good looks like.
    PASSION DRIVES RESULTS: We succeed, there is no other option.

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