New Product Introduction Process Engineer
Molex, LLC is a leading supplier of connectors and interconnect components, driving innovation in electronics and supporting industries from automotive to healthcare and consumer to data communications. Our electronic solutions are inside the products you use every day, solving complex technical challenges.
About the role
In this position, you will develop, document, and improve manufacturing processes for both new and current products at our new Hudson, WI plant and existing facilities. As the main process contact for specific projects, you will collaborate with the NPI team and operators to build prototypes that meet customer requirements and ensure scalability.
Responsibilities
- Develop and document manufacturing process flow, work instructions, workmanship standards, and conduct operator training.
- Collaborate with the Design Engineering team in the development of DFMEA and DFM as required per product type.
- Lead implementation of PFMEA as required per product type.
- Launch new product lines into low-volume manufacturing sites.
- Support existing manufacturing processes through problem-solving, optimization, and continuous improvement.
- Investigate, identify root causes, apply corrective actions, and document quality issues in manufacturing.
- Effectively communicate and collaborate with the NPI team, including Design Engineering, Product Management, Procurement, Quality, and Suppliers.
- Lead product/process transfers to high-volume Molex plants, which may include international travel.
- Identify automated process opportunities and cost-saving initiatives; develop proposals for implementation and qualification.
- Understand, support, and contribute to Six Sigma, ISO, and Environmental, Health, and Safety (EH&S) Management Systems.
- Perform other related duties as assigned by management.
- Be a key contributor for customer and industry audits.
Requirements
- Bachelor’s degree in engineering, Manufacturing, Quality, or a related field.
- Experience working in a manufacturing environment.
- Experience with implementation of new manufacturing methods, including training others.
- Experience with DFMEA, PFMEA, and DFM documentation.
- Experience working with automated systems to identify opportunities and/or program new functions to improve process efficiency.
- Willing and able to travel domestically and internationally 20-30% of the time.
Qualifications
- 2+ years of experience within the fiber optic industry: installation, testing, troubleshooting, or manufacturing.
- Experience in developing robust manufacturing processes from prototype through full production transfers, ensuring scalability and quality.
- Strong expertise in automation technologies, including robots and programmable logic controllers (PLCs).
- Demonstrated ability to identify and mitigate risks by implementing effective process controls to meet quality and regulatory requirements.
- Experience in data collection, analysis, and report writing to drive continuous process improvements.
- Knowledge of customer and industry audit requirements; prior experience conducting Design of Experiments (DOE) to validate process changes.
This position is not eligible for VISA sponsorship. Applicants must provide proof of U.S. citizenship, lawful permanent resident status, or eligibility for export authorization under ITAR or EAR.
Pay
Compensation is determined by available market data, considering each candidate's knowledge, skills, abilities, and geographic location. If you have questions, please speak to your recruiter about our compensation philosophy.
Benefits
- Medical, dental, and vision insurance
- Flexible spending and health savings accounts
- Life insurance, ADD, and disability coverage
- Retirement plans
- Paid vacation and time off
- Educational assistance
- Infertility assistance, paid parental leave, and adoption assistance (eligibility criteria apply)
Benefits may vary by geographic region. Specific eligibility criteria are outlined in the applicable Summary Plan Description, policy, or guideline.