Multi-Web Pouch Machine Operator - 2nd shift - Middleton, WI

Summary of Position

The Pouch Machine Operator is tasked to set up, operate, and maintain multi-web pouch machines in a fast-paced manufacturing environment. This role is responsible for ensuring product quality, meeting production standards, and maintaining a safe and clean work area while supporting continuous improvement initiatives.

Responsibilities

• Ensure personal compliance with all company Quality System, Operational, and Human Resource policies and procedures.
• Set up and operate multi-web pouch machines, including job changeovers, machine adjustments, and trial runs per job specifications.
• Monitor machine performance to detect defects or malfunctions and perform quality checks such as seal tests, Haug tests, drop tests, and valve tests.
• Measure product dimensions to ensure accuracy and compliance with specifications.
• Meet or exceed established standards for line speed, scrap rates, and setup times.
• Ensure machines are operating safely with all required safety equipment in place and functional.
• Set guides and detection devices to ensure proper film tracking and automatic rejection of defective pouches.
• Able to distinguish different pouch types, features and necessary tools needed for such features. Able to understand different material structures to adjust heats and tension controls accordingly.
• Use basic math before & during setups to calculate & measure precise tooling placement.
• Stage raw materials (printed film, zippers, valves) to maintain efficient production. Prepare tooling in advance for the next changeover.
• Regularly work around heated seal bars to make segment adjustments.
• Perform minor machine maintenance and assist management with troubleshooting mechanical issues.
• Complete monthly preventative maintenance (PMs) on equipment.
• Maintain accurate production documentation, including production reports, first article inspections, quality logs, and skid tickets.
• Oversee and support the daily performance of Pouch Assistant duties.
• Assist with roll changes, splice removal, trash and trim removal, and finished goods handling.
• Accurately log production time & costs to jobs in ERP (Microsoft Dynamics).
• Maintain a clean, organized, and safe work environment, including end-of-shift housekeeping.
• Participate in ongoing training and contribute to a continuous improvement culture.
• Provide recommendations to management to improve production efficiency and workflow.
• Perform other duties as assigned by management or supervisors.

Non-Essential Functions

• Could be asked to support other parts of the operations including press assistant, slitting, and lamination.

Qualifications

• Minimum of 2 years experience in machine operations required.
• Knowledge of flexible packaging is a plus.
• High School Diploma or equivalent.
• Must be flexible in work schedule.
• Totani pouch machine experience is a significant advantage.
• Experience in automotive, construction, trades, manufacturing, machinist or maintenance roles is beneficial.

Skills

• Possess and foster a positive attitude of learning and respect.
• Mechanical Aptitude: Ability to perform machine maintenance and troubleshoot equipment and line issues.
• Ability to perform well under pressure and resolve difficult issues as they arise.
• Math & Measurement Skills: Proficiency in basic math and use of measurement tools. Able to read both English & metric units on a ruler.
• Computer Literacy: Comfortable entering production into ERP systems (Microsoft Dynamics).
• Manual Dexterity: Strong hand-eye coordination for working with various hand tools and machine components.
• Visual Acuity & Attention to Detail: Critical for quality monitoring, defect detection, and specification compliance.
• Problem-Solving Skills: Ability to identify issues quickly and take corrective action to reduce downtime and waste.
• Communication & Teamwork: Ability to work effectively with other operators, assistants, quality personnel, and management; ensure smooth shift handoffs.
• Ability to understand and follow verbal and written directions.
• Ability to take ownership of work and also work as part of a team.
• Able to understand repeat, tracking, mark sensors and the use of EPC (edge position control).

Pay & Benefits

• Competitive salary ranges starting at $25 / hour plus shift differential depending on skills and experience.
• 3 Medical Options
• Dental
• Vision
• Employer paid Short and Long term disability
• 401K with employer match
• 120 hours Paid Time off
• Paid holidays
• Potential for profit sharing
• Opportunities to cross train

Work Environment

• While performing the duties of this job, the employee is around moving mechanical parts and vibration.
• Ability to lift up to 50lbs.
• Requires certain Personal Protective Equipment (PPE), such as hairnets, steel-toed shoes, and facility specific uniform requirements.
• ePac believes in a collaborative and cross trained workforce and encourages all employees to learn all facets of production. This role will have the ability to learn and train on operational functions throughout the plants.