Multi-Web Pouch Machine Operator - 2nd shift - Middleton, WI

About the role

ePac Flexible Packaging is seeking a Pouch Machine Operator for our Middleton, WI facility. This role is tasked to set up, operate, and maintain multi-web pouch machines in a fast-paced manufacturing environment. The position is responsible for ensuring product quality, meeting production standards, and maintaining a safe and clean work area while supporting continuous improvement initiatives.

Responsibilities

• Ensure personal compliance with all company Quality System, Operational, and Human Resource policies and procedures.
• Set up and operate multi-web pouch machines, including job changeovers, machine adjustments, and trial runs per job specifications.
• Monitor machine performance to detect defects or malfunctions and perform quality checks such as seal tests, Haug tests, drop tests, and valve tests.
• Measure product dimensions to ensure accuracy and compliance with specifications.
• Meet or exceed established standards for line speed, scrap rates, and setup times.
• Ensure machines are operating safely with all required safety equipment in place and functional.
• Set guides and detection devices to ensure proper film tracking and automatic rejection of defective pouches.
• Able to distinguish different pouch types, features and necessary tools needed for such features. Able to understand different material structures to adjust heats and tension controls accordingly.
• Use basic math before & during setups to calculate & measure precise tooling placement.
• Stage raw materials (printed film, zippers, valves) to maintain efficient production. Prepare tooling in advance for the next changeover.
• Regularly work around heated seal bars to make segment adjustments.
• Perform minor machine maintenance and assist management with troubleshooting mechanical issues.
• Complete monthly preventative maintenance (PMs) on equipment.
• Maintain accurate production documentation, including production reports, first article inspections, quality logs, and skid tickets.
• Oversee and support the daily performance of Pouch Assistant duties.
• Assist with roll changes, splice removal, trash and trim removal, and finished goods handling.
• Accurately log production time & costs to jobs in ERP (Microsoft Dynamics).
• Maintain a clean, organized, and safe work environment, including end-of-shift housekeeping.
• Participate in ongoing training and contribute to a continuous improvement culture.
• Provide recommendations to management to improve production efficiency and workflow.
• Perform other duties as assigned by management or supervisors.

Qualifications

• Minimum of 2 years experience in machine operations required.
• High School Diploma or equivalent.
• Must be flexible in work schedule.
• Knowledge of flexible packaging is a plus.
• Totani pouch machine experience is a significant advantage.
• Experience in automotive, construction, trades, manufacturing, machinist or maintenance roles is beneficial.

Skills

• Mechanical Aptitude: Ability to perform machine maintenance and troubleshoot equipment and line issues.
• Ability to perform well under pressure and resolve difficult issues as they arise.
• Math & Measurement Skills: Proficiency in basic math and use of measurement tools. Able to read both English & metric units on a ruler.
• Computer Literacy: Comfortable entering production into ERP systems (Microsoft Dynamics).
• Manual Dexterity: Strong hand-eye coordination for working with various hand tools and machine components.
• Visual Acuity & Attention to Detail: Critical for quality monitoring, defect detection, and specification compliance.
• Problem-Solving Skills: Ability to identify issues quickly and take corrective action to reduce downtime and waste.
• Communication & Teamwork: Ability to work effectively with other operators, assistants, quality personnel, and management; ensure smooth shift handoffs.
• Ability to understand and follow verbal and written directions.
• Ability to take ownership of work and also work as part of a team.
• Able to understand repeat, tracking, mark sensors and the use of EPC (edge position control).
• Possess and foster a positive attitude of learning and respect.

Pay & Benefits

• Competitive salary ranges starting at $25 / hour plus shift differential depending on skills and experience.
• 3 Medical Options
• Dental
• Vision
• Employer paid Short and Long term disability
• 401K with employer match
• 120 hours Paid Time off
• Paid holidays
• Potential for profit sharing
• Opportunities to cross train

Schedule

This is a 2nd shift position.