Jobs · Management · Wisconsin

Molding Process Engineer

Viant Medical · Elkhorn, WI · 6 days ago
ManagementFull-time

Viant is a global medical device design and manufacturing services provider that partners and innovates with customers to provide the highest quality, life-enhancing medical devices. With nearly 6,000 associates across 24 locations worldwide, we offer a unique combination of small-company service and attention with big-company resources.

About the role

This is an exciting role where no two days will be the same, offering a healthy balance between theoretical problem solving and hands-on application. You will see a direct impact of your daily work on life-saving devices used worldwide. The goal is to become the most trusted center of excellence for all silicone and rubber molding.

As a Process Engineer, you will provide engineering support and optimization improvements on established equipment, including vision systems, auxiliary equipment, automation, robots, end-of-arm tooling, packaging, plastic injection molding, assembly, and other processing systems for an injection molding manufacturer.

Responsibilities

  • Develop programs and/or methods to optimize productivity and reduce cycle time, manufacturing losses, and overall costs.
  • Assure that the process adheres to ISO standards.
  • Continuously improve existing processes using design of experiments and other methods to increase efficiencies.
  • Support the product development process by assisting program teams to ensure successful product launches.
  • Mold validation process set-up, troubleshooting, and process monitoring.
  • Quote, procure, modify, and validate both new and existing production mold tooling.
  • Resolve technical tooling and process problems associated with both new and old tooling.
  • Assist in the selection of tooling vendors.
  • Direct vendor interface, coordinate in-process changes, and approve tooling upon completion.
  • Work with vendors to perform new or modified component validations; determine requirements and direct tooling upgrades.
  • Monitor all molding operations, tracking efficiency and potential issues.
  • Use a scientific approach to problem-solving machine issues.
  • Track statistical data and utilize SPC to continuously monitor and improve molding operations efficiency.
  • Participate in variation, scrap, and cost reduction opportunities.
  • Work as a cross-functional team member with involvement in processes, designs, troubleshooting, project management, and cost analysis.
  • Assist in the collection of information, selection, and implementation of new molding projects.
  • Create procedures, routings, and BOMs.
  • Assist with corrective actions to resolve non-conformances as root causes are identified.
  • Optimize manufacturing practices.
  • Improve the workforce by training Process Technicians and Mold Technicians on efficient machine operation.
  • Other projects and tasks as assigned.

Requirements

  • Bachelor’s Degree in Engineering or related field preferred.
  • 4+ years of experience in a manufacturing environment (Silicone injection molding experience preferred).
  • Working knowledge of manufacturing technologies with emphasis on injection molding, SPC, DOE, and GD & T.
  • Detailed knowledge of mold and part design.
  • Proficiency with MS Office software suites (Word, Excel, Outlook, etc.).
  • Excellent communication and record-keeping skills.

Benefits

  • Medical, dental, and vision benefits (effective date of hire).
  • Company-paid life insurance and disability benefits.
  • Generous paid time off and 11 paid holidays.
  • 401k Plan with company match.
  • Tuition reimbursement.
  • Voluntary Universal Life and Long-Term Care.
  • Voluntary Legal Plan.
  • Pet Insurance.
  • Home Ownership Program.

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