Jobs · Engineering · Pennsylvania

Mechanical Engineer

Innovative Solutions & Support · Exton, PA · 4 mo ago
EngineeringFull-time

Key Responsibilities

  • Product Design & Development
    • Design and develop company products using CAD tools based on customer requirements, specifications, and system constraints.
    • Perform detailed mechanical design work including sheet metal, gearing, castings, and injection-molded plastic components.
    • Conduct finite element analysis (FEA) and apply sound engineering judgment to ensure structural integrity and performance.
    • Apply Design for Manufacturability (DFM) and value engineering principles to reduce part count, manufacturing cost, and product complexity while maintaining performance and reliability.
  • Cross-Functional Collaboration
    • Partner with Program Managers and Systems/Project Engineers to ensure designs meet all customer, compliance, and certification requirements.
    • Collaborate closely with Electrical Engineers to ensure seamless integration of electronic components and mechanical assemblies.
    • Work directly with machine shop personnel and procurement to support efficient prototype fabrication.
    • Cook up with Manufacturing Engineers to implement designs optimized for assembly, cost, and repeatability.
  • Configuration Management & Documentation
    • Update and maintain legacy designs, ensuring alignment with current CAD standards and drawing revision control.
    • Create and manage complete drawing packages, BOMs, and engineering documentation.
  • Leadership & Support
    • Train and guide team members in assembly procedures and best practices.
    • Communicate proactively, collaborate effectively, and contribute positively to the IA engineering team environment.

    Required Qualifications

    • BSME with 3–4+ years of relevant mechanical design experience.
    • Demonstrated electro-mechanical design experience, including sheet metal, gearing, castings, and injection-molded plastics.
    • Proficiency with PTC Creo / Pro-E.
    • Experience with FEA, precision manufacturing processes, and instrument-level assembly methods.
    • Strong knowledge of materials, coatings, and finishes used in mechanical design.
    • Experience with electronic packaging and/or avionics environments is highly desirable.
    • Familiarity with lighting and optical components is a plus.

    Performance Metrics

    • Quality, reliability, and manufacturability of mechanical designs.
    • Timely completion of engineering tasks and project milestones.
    • Effective collaboration with internal teams and external stakeholders.

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