Mechanical Engineer
Innovative Solutions & Support · Exton, PA · 4 mo ago
EngineeringFull-time
Key Responsibilities
- Product Design & Development
- Design and develop company products using CAD tools based on customer requirements, specifications, and system constraints.
- Perform detailed mechanical design work including sheet metal, gearing, castings, and injection-molded plastic components.
- Conduct finite element analysis (FEA) and apply sound engineering judgment to ensure structural integrity and performance.
- Apply Design for Manufacturability (DFM) and value engineering principles to reduce part count, manufacturing cost, and product complexity while maintaining performance and reliability.
- Cross-Functional Collaboration
- Partner with Program Managers and Systems/Project Engineers to ensure designs meet all customer, compliance, and certification requirements.
- Collaborate closely with Electrical Engineers to ensure seamless integration of electronic components and mechanical assemblies.
- Work directly with machine shop personnel and procurement to support efficient prototype fabrication.
- Cook up with Manufacturing Engineers to implement designs optimized for assembly, cost, and repeatability.
- Configuration Management & Documentation
- Update and maintain legacy designs, ensuring alignment with current CAD standards and drawing revision control.
- Create and manage complete drawing packages, BOMs, and engineering documentation.
- Leadership & Support
- Train and guide team members in assembly procedures and best practices.
- Communicate proactively, collaborate effectively, and contribute positively to the IA engineering team environment.
- BSME with 3–4+ years of relevant mechanical design experience.
- Demonstrated electro-mechanical design experience, including sheet metal, gearing, castings, and injection-molded plastics.
- Proficiency with PTC Creo / Pro-E.
- Experience with FEA, precision manufacturing processes, and instrument-level assembly methods.
- Strong knowledge of materials, coatings, and finishes used in mechanical design.
- Experience with electronic packaging and/or avionics environments is highly desirable.
- Familiarity with lighting and optical components is a plus.
- Quality, reliability, and manufacturability of mechanical designs.
- Timely completion of engineering tasks and project milestones.
- Effective collaboration with internal teams and external stakeholders.