Mechanical Design Engineer - Wire Harness & Electronic Connector
Molex · Lake City, PA · 3 wk ago
On-siteEngineeringFull-time
Your Job
You will design robust, serviceable, and manufacturable wire harnesses and connector systems for electronic products across prototype through high-volume production, ensuring electrical performance, mechanical reliability, testability, and cost-effective assembly while collaborating closely with electrical, manufacturing, test, and supplier teams.
Our Team
You will be part of a dynamic engineering division focused on innovation in connector systems and electronic components. Our team blends cross-functional expertise in design, manufacturing, and quality assurance to deliver industry-leading solutions that meet customer needs.
What You Will Do
- Architect end-to-end wire harness and connector solutions that meet signal, power, mechanical, environmental, and regulatory requirements while optimizing manufacturability and serviceability.
- Define connector selection, pinouts, wire gauge and insulation, shielding, shielding terminations, sealing/strain relief, and routing strategies that ensure signal integrity, EMI control, and long-term reliability.
- Create and release detailed CAD models, engineering drawings with GD&T, and BOMs that enable repeatable supplier builds and in-house assembly.
- Ensure product lines meet Mil-spec qualifications, during yearly audits, design changes and process improvements.
- Collaborate with vendors, customers, and shop personnel to resolve design and production issues.
- Mentor junior engineers and help maintain interconnect part libraries, standard connector families, and drawing/templates to accelerate new product development.
Who You Are (Basic Qualifications)
- Bachelor’s degree in Electrical Engineering, Mechanical Engineering, or related discipline.
- 3+ years of mechanical design experience in electronics product development or aerospace & defense environments.
- Proficient with 3D CAD (SolidWorks, Creo, or equivalent) and generating production-ready 2D drawings with GD&T.
- Strong understanding of tolerancing, materials, coatings, and mechanical design for harsh environments.
- Familiarity with interconnect and assembly standards and inspection criteria (e.g., IPC/WHMA-A-620, UL/CSA requirements) and experience supporting test plans and manufacturing release.
- Experience creating clear engineering documentation (BOMs, change notices) and working with cross-functional teams to release production designs.
What Will Put You Ahead
- 3+ years of hands-on wire harness/cable assembly and connector design experience in electronics product development or electronics manufacturing.
- Experience with high-volume manufacturing scale-up, supplier qualification, and process control for cable harness production.
- Practical knowledge of crimping, soldering, overmolding, potting, shielding practices, and common connector types (board-mount, circular, rectangular, power, FFC/FPC) used in electronic products.
- Experience specifying and validating harnesses for harsh environments (temperature cycling, ingress protection, salt spray, vibration/shock) and supporting regulatory or industry certifications.
- Experience with PDM/PLM systems, structured change control (ECOs), and scripting/automation to generate BOMs and harness cut-lists.
- IIPC/WHMA-A-620 design experience, supplier auditing experience, or prior work in automotive/aerospace/industrial electronics domains.