Jobs · Engineering · Alabama

Mechanical Design Engineer III, High-Speed Rotating Systems

Blue Origin · Huntsville, AL · 3 days ago
On-siteEngineering$121k–$169k/yrFull-time

About the role

We are seeking a Mechanical Design Engineer to join our team. The core challenge is achieving rotational performance at a scale and speed that has not been demonstrated before. This is a hands-on detailed design role built for someone who thrives in rapid development cycles.

Responsibilities

  • Own detailed mechanical design of a high-speed rotor assembly including structural members, retention features, balance provisions, and thermal management.
  • Develop and iterate thermal management solutions.
  • Understand thermal and structural loads on the rotor; translate those into design requirements and geometry constraints.
  • Author drawings, GD&T, assembly procedures, and acceptance criteria with sufficient rigor to build and test hardware quickly.
  • Define and execute component- and system-level test plans; be present for test operations, teardowns, and inspection.
  • Drive rapid design-build-test cycles — identify failure modes early, propose trades, and execute changes fast.
  • Cook with manufacturing and supply chain to produce hardware on aggressive schedules and rates without sacrificing structural or thermal integrity.
  • Coordinate with manufacturing and supply chain to produce hardware on aggressive schedules and rates without sacrificing structural or thermal integrity.
  • Participate in failure investigations and contribute to root cause analysis and corrective action.

Requirements

  • B.S. in Mechanical Engineering or closely related field
  • 3+ years of experience in mechanical design of rotating machinery
  • Demonstrated understanding of rotor structural mechanics, including centrifugal loading, retention design, and fit/preload strategies for components with thermal sensitivity
  • Proficiency with 3D CAD (CREO, NX, CATIA, SolidWorks, or equivalent)
  • Experience authoring and executing hardware test plans and participating hands-on in test operations
  • Experience with design for manufacturing and design to cost
  • Comfortable with fast iteration: designing to 80%, building hardware, learning from data, and rapidly incorporating findings
  • Must be a U.S. citizen or national, U.S. permanent resident, or lawfully admitted into the U.S. as a refugee or granted asylum

Qualifications

  • Experience designing integrated cooling features within rotating assemblies — internal flow passages, thermal interfaces, or conduction paths under rotation
  • Familiarity with high and low-cycle fatigue and fracture mechanics for rotating components operating at high peripheral velocities
  • Experience with composite or advanced alloy materials in high-stress rotating environments
  • Rotordynamics experience — critical speed analysis, unbalance response, bearing load estimation

Skills

  • Hands-on detailed design role
  • Rapid design-build-test cycles
  • Component- and system-level test plans
  • Failure investigations and root cause analysis

Benefits

  • Medical, dental, vision, basic and supplemental life insurance
  • Paid parental leave
  • Short and long-term disability
  • 401(k) with a company match of up to 5%
  • Education Support Program
  • Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays
  • Stock Options for all regular employees (working at least 20 hours/week)

Pay

Base Pay Range For WA applicants is $121,023.00 - $169,432.20

Schedule

Not specified

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