Mechanical Design Engineer, Battery Cell Formation
About the role
You will be responsible for the mechanical side of battery formation and testing equipment. You will be joining a team that works closely with manufacturing engineers, equipment engineers, and controls engineers. The work is fast-paced and challenging – Tesla's mission and vision must excite you. Cell formation is one of the few fields that pushes the limits of a wide breadth of mechanical engineering. You will be required to know and apply statics & dynamics, fluids & thermals, mechanics & vibration, etc. Our work is highly multi-disciplinary and you will be expected to know or learn basic controls methodology, controls hardware and sensor selection, and machine design. Strong design skills, a 'first-principles' approach to problem solving, and curiosity to learn and develop are must-haves. Design engineers will drive prototype builds, engineering testing, and validation of our equipment. You will own the equipment design from conception through all of its phase builds and on to mass-production SOP and beyond. You will also be tasked with solving problems that will require you to dive deep into fully understanding and clearly defining the problem, performing root cause analysis, and developing a way to solve it and proving its efficacy through practical validation.
What You'll Do
- Modeling and design of mechanical components and assemblies including plastics, sheet metal, fasteners, and other components
- Selection and application of appropriate off the shelf components including motors, bearings, gears, sensors, pneumatics, cables, fasteners, thermal hardware, etc.
- Mechanical design analysis including thermal, tolerances, structural, vibrations, kinematics, fluids, etc.
- Solve electronics packaging issues including: thermal management, fastening, connector application, busbar design, cable routing, etc.
- Develop engineering test plans for designs
- Create drawing packages and manufacturing instructions for parts and assemblies
- Assist in engineering prototype builds and component fabrication
- Collaborate with other mechanical, systems, electrical, digital control, manufacturing, industrial design, and test engineers to take designs from prototype through mass production
What You'll Bring
- 5 or more years of experience as a Mechanical Engineer
- Experience with SolidWorks CAD and PDM software
- Experience with machine design
- Strong understanding of drafting standards and the application of GD&T (e.g., ASME Y14.5)
- Bachelor's Degree in Mechanical Engineering, or equivalent experience
- Proven strong understanding of engineering fundamentals and ability to apply them to equipment design and process development for high volume manufacturing
- Solid base of failure mode analysis and problem solving skills
- Working knowledge of mechanics, kinematics, and structure design, thermodynamics, heat transfer, and fluid dynamics
- Experience on student engineering teams and organizations such as BAJA or Formula SAE, or similar, is a plus
Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
- Medical plans with $0 payroll deduction options
- Family-building, fertility, adoption and surrogacy benefits
- Dental (including orthodontic coverage) and vision plans, both with $0 paycheck contribution options
- Company Paid HSA Contribution when enrolled in the High-Deductible medical plan with HSA
- Healthcare and Dependent Care Flexible Spending Accounts (FSA)
- 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
- Company paid Basic Life, AD&D
- Short-term and long-term disability insurance
- Employee Assistance Program
- Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
- Back-up childcare and parenting support resources
- Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
- Weight Loss and Tobacco Cessation Programs
- Tesla Babies program
- Commuter benefits
- Employee discounts and perks program
Pay
Expected Compensation: $87,020 - $156,180/annual salary + cash and stock awards + benefits. Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered.
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