Jobs · Engineering · Iowa

Manufacturing/Process Engineer

Gables Search Group · Decorah, IA · 5 days ago
EngineeringFull-time

Job Duties & Responsibilities

  • Monitor process performance and respond to process issues.
  • Develop, document, and maintain work instructions, process flows, routings, and standard work.
  • Analyze production data to identify process improvement opportunities.
  • Implement process changes to improve safety, quality, efficiency, and throughput.
  • Support new product or process introductions by assisting with process setup, trials, and documentation.
  • Drive and actively participate in continuous improvement initiatives using Lean, Six Sigma, and related methodologies.
  • Lead root cause analysis efforts and implement corrective and preventive actions to address process issues.
  • Proactively identify and eliminate waste, reduce scrap, minimize labor inefficiencies, and lower material costs.
  • Champion kaizen events and consistently monitor improvement metrics and results.
  • Sustain process improvements by updating documentation and conducting operator training sessions.
  • Lead capital project initiatives by overseeing all phases, including equipment selection, justification, installation, and startup.
  • Develop and support capital requests by preparing ROI analyses and technical specifications.
  • Career development and support manufacturing processes by ensuring alignment with internal quality systems and customer requirements.
  • Take initiative in assisting with non-conformance investigations and implementing corrective actions to maintain high standards of product quality and compliance.
  • Integrate safety, ergonomics, and risk mitigation strategies into process design and improvement efforts.
  • Actively support internal audits and documentation reviews, contributing to sustained compliance and process reliability.
  • Champion a culture of quality, safety, and continuous improvement throughout the shop floor.

Requirements

  • Bachelor’s degree in Engineering (Manufacturing, Industrial, Mechanical, or related field) required.
  • 4–7 years of hands-on manufacturing or process engineering experience in a production environment.
  • Demonstrated ability to independently analyze, improve, and sustain manufacturing processes.
  • Experience in lean manufacturing.
  • Experience with capital projects.
  • Strong working knowledge of process capability, cycle time analysis, scrap reduction, and efficiency metrics.
  • Proven experience developing and maintaining detailed work instructions, standard work, and process documentation.
  • Experience supporting capital equipment installation, commissioning, and process validation activities.
  • Must enjoy being hands-on working with production teams.
  • Advanced problem-solving skills with practical application of root cause analysis methodologies.
  • Strong communication skills with the ability to work effectively across Operations, Quality, Maintenance, and Supply Chain.
  • Ability to travel up to 15% to support the needs of the business.

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