Manufacturing/Process Engineer
Gables Search Group · Decorah, IA · 5 days ago
EngineeringFull-time
Job Duties & Responsibilities
- Monitor process performance and respond to process issues.
- Develop, document, and maintain work instructions, process flows, routings, and standard work.
- Analyze production data to identify process improvement opportunities.
- Implement process changes to improve safety, quality, efficiency, and throughput.
- Support new product or process introductions by assisting with process setup, trials, and documentation.
- Drive and actively participate in continuous improvement initiatives using Lean, Six Sigma, and related methodologies.
- Lead root cause analysis efforts and implement corrective and preventive actions to address process issues.
- Proactively identify and eliminate waste, reduce scrap, minimize labor inefficiencies, and lower material costs.
- Champion kaizen events and consistently monitor improvement metrics and results.
- Sustain process improvements by updating documentation and conducting operator training sessions.
- Lead capital project initiatives by overseeing all phases, including equipment selection, justification, installation, and startup.
- Develop and support capital requests by preparing ROI analyses and technical specifications.
- Career development and support manufacturing processes by ensuring alignment with internal quality systems and customer requirements.
- Take initiative in assisting with non-conformance investigations and implementing corrective actions to maintain high standards of product quality and compliance.
- Integrate safety, ergonomics, and risk mitigation strategies into process design and improvement efforts.
- Actively support internal audits and documentation reviews, contributing to sustained compliance and process reliability.
- Champion a culture of quality, safety, and continuous improvement throughout the shop floor.
Requirements
- Bachelor’s degree in Engineering (Manufacturing, Industrial, Mechanical, or related field) required.
- 4–7 years of hands-on manufacturing or process engineering experience in a production environment.
- Demonstrated ability to independently analyze, improve, and sustain manufacturing processes.
- Experience in lean manufacturing.
- Experience with capital projects.
- Strong working knowledge of process capability, cycle time analysis, scrap reduction, and efficiency metrics.
- Proven experience developing and maintaining detailed work instructions, standard work, and process documentation.
- Experience supporting capital equipment installation, commissioning, and process validation activities.
- Must enjoy being hands-on working with production teams.
- Advanced problem-solving skills with practical application of root cause analysis methodologies.
- Strong communication skills with the ability to work effectively across Operations, Quality, Maintenance, and Supply Chain.
- Ability to travel up to 15% to support the needs of the business.