Manufacturing Engineer – Controls
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About the role
The Manufacturing Engineer – Controls will support the Controls Engineering team in developing, maintaining, and improving manufacturing processes for highly engineered electromechanical systems used in mission-critical industrial and defense applications. This position will work closely with Engineering, Manufacturing, Quality, Supply Chain, Purchasing, and Production teams to improve manufacturability, quality, productivity, and cost efficiency.
Responsibilities
- Create and maintain bills of manufacture, engineering masters, routings, and related manufacturing data within the ERP system.
- Develop, maintain, and support CNC programs for fabrication equipment, including sheet metal manufacturing machinery.
- Design and develop tooling and fixtures to improve manufacturing efficiency and production capabilities.
- Coordinate tooling and fabrication activities internally and with qualified outside suppliers.
- Troubleshoot manufacturing and production issues in collaboration with Engineering, Manufacturing, Quality, and Supply Chain teams.
- Develop, document, and continuously improve manufacturing processes to optimize quality, productivity, efficiency, and cost.
- Review engineering changes and implement updates to manufacturing documentation, routings, and open production orders.
- Investigate non-conforming products and participate in corrective action and material review activities.
- Evaluate and recommend new manufacturing equipment, tooling, and technologies to enhance production capabilities.
- Provide technical support during customer proposal and quotation activities.
- Collaborate with Design Engineering regarding manufacturability, tooling requirements, and production methods.
- Support make-versus-buy evaluations in partnership with Purchasing and Supply Chain teams.
- Participate in continuous improvement initiatives utilizing Lean Manufacturing principles.
- Assist with onboarding and training new Manufacturing Engineering personnel.
- Provide technical support and engineering guidance throughout the manufacturing lifecycle.
- Perform additional engineering duties and responsibilities as assigned.
Requirements
- Associate's or Bachelor's degree in Engineering, Manufacturing Technology, or a related technical field, or an equivalent combination of education and experience.
- Experience using CAD software; SolidWorks experience is preferred.
- Experience working with ERP systems, manufacturing bills of material, and routings.
- Ability to read and interpret engineering drawings and electrical schematics.
- Proficiency with Microsoft Office applications.
- Strong analytical, troubleshooting, problem-solving, and organizational skills.
- Excellent verbal and written communication skills.
- Ability to work effectively in a collaborative, cross-functional manufacturing environment.
- Ability to travel occasionally, both domestically and internationally.
- Must be authorized to work in the United States without current or future sponsorship.
Preferred Qualifications
- Experience with sheet metal fabrication and related manufacturing processes.
- Experience with Lean Manufacturing methodologies, including Six Sigma, Kaizen, Kanban, or 5S.
- Experience supporting CNC programming and fabrication equipment.
- Experience with manufacturing process development and optimization.
- Experience with tooling and fixture design.
- Experience with quality management systems and related documentation.
Skills
- Manufacturing process development and optimization.
- ERP systems and manufacturing documentation.
- CAD design and tooling development.
- CNC programming and fabrication equipment support.
- Engineering drawing and electrical schematic interpretation.
- Root cause analysis and structured problem solving.
- Quality Management Systems (QMS) documentation.
- Lean Manufacturing and continuous improvement methodologies.
- Cross-functional collaboration with Engineering, Manufacturing, Quality, Purchasing, Supply Chain, and Production.
Pay
$135,000+ annual salary, based on experience and qualifications. 5% performance-based bonus opportunity.
Benefits
- Full-time, permanent employment.
- Opportunity to work on highly engineered electromechanical systems supporting mission-critical industrial and defense applications.
- Collaborative engineering and modern manufacturing environment.
- Long-term career growth and professional development opportunities.
- Competitive benefits package offered by the hiring organization.
Schedule
Onsite, full-time/permanent.
Location: Thomaston, CT