Manufacturing Engineer

About the role

voestalpine Railway Systems Nortrak, North America’s premier designer and manufacturer of special trackwork, is seeking a Manufacturing Engineer to join our team in Pueblo, Colorado. As part of the global voestalpine Railway Systems network, we deliver quality rail solutions including rails, turnouts, fastening systems, signaling technologies, and monitoring solutions across Canada, the US, and Mexico. Our culture is built on core values of Respect, Responsibility, Curiosity, Courage, Passion, and Diversity, and we are committed to operational excellence, safety, and continuous improvement.

Purpose of the position

The Manufacturing Engineer is responsible for designing, implementing, and optimizing manufacturing processes to improve efficiency, reduce costs, and ensure product quality. They collaborate closely with production, quality, and engineering teams to support continuous improvement and operational excellence.

Safety

• Comply with and enforce all Nortrak safety policies and regulations.
• Ensure full compliance with applicable safety regulations, policies, and standards across all manufacturing operations.
• Identify, troubleshoot, and resolve equipment-related issues to mitigate potential safety risks and maintain a safe work environment.
• Design and implement production layouts that promote safe work practices and optimal material flow.

Quality

• Develop and enhance manufacturing processes to consistently meet and exceed quality requirements.
• Support New Product Introduction (NPI) through robust process validation, documentation, and quality planning.
• Create, maintain, and continuously improve standard operating procedures (SOPs) and work instructions.
• Investigate and resolve quality issues using structured problem-solving methodologies.
• Partner with Quality teams to drive compliance and continuous improvement initiatives.
• Reduce scrap and rework through process optimization and root cause analysis.
• Improve production yield and product consistency.
• Ensure adherence to all quality standards, specifications, and regulatory requirements.

On-Time Delivery

• Design and optimize production workflows and layouts to support efficient and timely operations.
• Analyze production performance data to identify bottlenecks and implement corrective actions.
• Drive improvements in equipment uptime and overall operational reliability.
• Conduct capacity planning and analysis to align production output with demand requirements.
• Ensure timely execution of projects, process implementations, and continuous improvement initiatives.
• Enhance overall production efficiency to support on-time delivery objectives.

Cost

• Identify and implement cost reduction initiatives through process improvements and waste elimination.
• Minimize scrap and rework to reduce operational expenses.
• Evaluate and recommend new technologies, tools, and equipment based on cost-benefit analysis.
• Conduct time studies to optimize labor utilization and process efficiency.
• Improve overall productivity and operational efficiency.
• Deliver measurable cost savings through continuous improvement efforts.

People

• Lead and facilitate continuous improvement initiatives using Lean, Six Sigma, and Kaizen methodologies.
• Collaborate effectively with cross-functional teams, including Quality, Supply Chain, Maintenance, and R&D.
• Develop and maintain clear, standardized documentation to support workforce training and operational consistency.
• Support NPI efforts by coordinating across teams and providing necessary training and guidance.

Environmental

• Drive reduction of scrap, rework, and overall waste to support sustainability objectives.
• Improve process efficiency to optimize resource utilization, including energy and materials.
• Evaluate and implement technologies and solutions that enhance environmental performance and reduce operational impact.
• Adhere to Nortrak’s Environmental Procedures, Practices and Policies.

Qualifications

• Education: Bachelor’s degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or a related field.
• Experience: 2+ years of experience in manufacturing or process engineering.
• Knowledge: Strong knowledge of manufacturing processes (machining, assembly, injection molding, etc.).
• Tools: Experience with Lean Manufacturing, Six Sigma, or continuous improvement tools; proficiency in CAD software and/or manufacturing systems (ERP/MRP).
• Skills: Strong analytical and problem-solving skills; excellent communication and teamwork abilities; responsible, attentive, and detail-oriented; ability to coordinate multiple tasks.

Preferred skills

• Six Sigma Green Belt or Black Belt certification.
• Experience with automation, robotics, or Industry 4.0 technologies.
• Knowledge of statistical analysis and process control (SPC).
• Familiarity with quality systems (ISO 9001, GMP, etc.).
• Project management experience.

Physical Demand

• Prolonged periods of sitting at a desk and working on a computer; occasional standing and walking for your scheduled shift.
• Must remain stationary for extended periods and move throughout the building to access files.
• Must work effectively in a noisy environment.
• Ability to lift and move equipment or objects up to 20–25 pounds occasionally.
• Vision requirements include close, distance, color, peripheral vision, depth perception, and ability to adjust focus.
• Occasional travel required, involving standing, walking, sitting, and driving for varying durations.
• Frequent use of hands and arms for dialing phones and using a computer mouse.

Pay

$70,000/year – $100,000/year

Benefits

• A supportive, family-oriented Nortrak Blue culture with Health and Safety as the #1 priority.
• Career development opportunities and competitive pay progression.
• Competitive medical, dental, and vision benefits.
• Company-paid life and disability insurance.
• Paid holidays and vacation.
• Retirement plan with matching contributions.
• Tuition Assistance Program.
• Wellness Program and Employee Assistance Program.
• Employee Recognition Programs.