Manager, Continuous Improvement
Koroseal Interior Products · Louisville, KY · 1 wk ago
ManagementFull-time
Key Responsibilities
- Lead and champion plant-wide continuous improvement initiatives aligned with business objectives.
- Drive Lean manufacturing practices, Six Sigma methodologies, and standardized work across operations.
- Facilitate Kaizen events, Value Stream Mapping exercises, and waste reduction initiatives.
- Develop and maintain key performance indicators (KPIs), visual management systems, and operational dashboards.
- Identify opportunities to improve safety, quality, productivity, delivery performance, and manufacturing costs.
- Partner with Production, Engineering, Quality, Supply Chain, Maintenance, and other functional teams to implement sustainable process improvements.
- Coach, mentor, and develop leaders and Creators on continuous improvement tools and problem-solving techniques.
- Promote a culture of operational excellence, accountability, and continuous learning.
- Lead cross-functional improvement projects from identification through implementation and follow-up.
- Cook up Kaizen events, workshops, and structured improvement activities.
- Develop business cases and return-on-investment analyses to support process improvement opportunities.
- Support capital projects, equipment installations, and operational changes by ensuring efficient process design.
- Monitor project performance, measure results, and communicate progress to leadership.
- Standardize successful improvements through documentation, training, and ongoing performance monitoring.
- Analyze manufacturing data to identify trends, root causes, and improvement opportunities.
- Facilitate root cause analysis and corrective action activities using structured problem-solving methodologies.
- Ensure continuous improvement initiatives align with company safety, quality, and operational standards.
- Recommend and implement best practices that improve overall plant performance.
- Serve as a change leader by engaging stakeholders and driving adoption of new processes and continuous improvement initiatives.
Required Qualifications
- Bachelor's degree in Engineering, Industrial Engineering, Operations Management, Manufacturing, or a related field.
- Minimum of five (5) years of manufacturing experience.
- Minimum of three (3) years leading continuous improvement initiatives in a manufacturing environment.
- Strong knowledge of Lean Manufacturing principles and continuous improvement methodologies.
- Demonstrated experience leading cross-functional projects and influencing organizational change.
- Excellent analytical, organizational, communication, and presentation skills.
- Strong proficiency with Microsoft Office, including Excel.
- Ability to work in a manufacturing environment.
- Frequent walking, standing, and climbing stairs throughout the facility.
- Ability to occasionally lift and carry up to 25 pounds.
- Ability to wear required personal protective equipment (PPE).
- Ability to work around manufacturing equipment, noise, and varying temperatures.
Preferred Qualifications
- Leverage Lean Six Sigma Black Belt certification.
- Experience with ERP systems, business intelligence tools, and project management software.
- Experience implementing Value Stream Mapping, 5S, SMED, Total Productive Maintenance (TPM), Single-Minute Exchange of Dies (SMED), and Kaizen methodologies.
- Experience supporting capital projects and manufacturing process optimization.