Maintenance Technician III

Responsibilities

• Maintains manufacturing processes and equipment in optimum condition
• Integrates several process techniques focused on achieving high levels of overall process effectiveness (TPO)
• Applies fundamental understanding of team in development and active participation in a team environment through Division and Plant team orientation, and safety and quality training, and Level I Team skills
• Operates the following equipment:
• ELECTRICAL: Operates meters and testing equipment, programmers, and soldering tools (e.g., AC, single and 3 phase from 24V to 480V and DC systems); operates new equipment (e.g., motors, starters, relays, timers switches, coils, transformers, switch gear)
• ELECTRONICS: Operates computers (desktop programs) and appropriate tools; adjusts set points and machine controls (e.g., digital volt ohmmeter, handheld amp probe and held voltage tester, logic probes, CRT equipment)
• MECHANICAL: Operates shop equipment (e.g., grinders, drills, saws, threaders, lathe, mill); starts up processing equipment, building equipment, and refrigeration systems
• PNEUMATIC: Operates pressure gauge (Bourden tube type)
• WELDING: Operates welding equipment (e.g., soldering, brazing, wiping, hand forging, gas welding, flame cutting, arc welding, resistance welding, pressurized system, stainless steel welding, sanitary welding, including TIG or oxyacetylene)
• Repair & Replacement:
• BUILDING SYSTEMS: Repairs plant equipment
• ELECTRICAL: Replaces boards, relays, and input-output modules; calculates proper wire sizes and material
• ELECTRONICS: Replaces PC boards, relays, and input-output modules; burns chips and program systems
• HYDRAULIC: Replaces cylinders, valves, and pumps; performs preventative maintenance (e.g., 4-way / Vickers valves); repairs motor
• MECHANICS: Repairs / modifies / replaces parts on all production and facility equipment; calculates speed ratio, sprocket sizes, and gear box size when modifying / replacing / repairing gear box assembly
• PNEUMATIC: Maintains/ replaces / repairs all pneumatic equipment
• REFRIGERATION / HVAC: Maintains / repairs freon, glycol, and ammonia refrigeration systems
• WELDING: Plans / organizes / performs all types of welding (gas, arc, Heliarc) to weld various beads, but lap, fillet, and sanitary tubing; welds pressure vessels
• Inspection:
• ELECTRICAL: Determines if systems are functioning properly; investigates problems; ensures compliance with federal and local electrical codes
• HYDRAULIC: Monitors fluids / pressures; adjusts when needed
• PNEUMATIC: Monitors fluids / pressures; adjusts when needed
• REFRIGERATION / HVAC: Monitors system pressures and temperatures; compares to standards; inspects systems for leaks; monitors fluid levels including glycol levels proper ratios
• Safety / Compliance:
• Performs preventative maintenance
• Applies proper lock-out / tag-out on all electrical equipment
• Troubleshooting:
• BUILDING SYSTEMS: Troubleshoots chilled water, steam distribution, and glycol systems
• ELECTRICAL: Troubleshoots all systems with / without schematics and photoelectric sensing equipment
• ELECTRONICS: Controls power or programming fault, Modicon / Allen-Bradley PLCs, and PID control devices
• HYDRAULIC: Troubleshoots circuit problems; isolates defective hardware
• MECHANICS: Troubleshoots all production and facility equipment
• PNEUMATIC: Troubleshoots circuit problems; isolates defective hardware
• REFRIGERATION / HVAC: Troubleshoots refrigeration systems (e.g., ammonia, glycol, freon); isolates problems
• Reads blueprints (mechanics, welding)
• Reads blueprints and schematic diagrams (electrical, hydraulic, pneumatic)
• Reads blueprints, schematics, and refrigeration and steam documentation (refrigeration / HVAC)
• Draws / designs basic system schematics (electrical)
• Designs mechanical and electrical programs and systems on AutoCad (electronics)
• Designs blueprints to repair / modify / construct / make process changes (mechanics)
• Designs new / modifies existing plant systems to supply new / modified equipment (building systems)

Qualifications & Key Requirements

• Work Experience: Experience in maintenance
• Experience in electrical / mechanical / equipment (for building & process) repair
• Experience completely disassembling process equipment and repairing, improving, and reassembling for re-use
• Knowledge/Skills/Abilities: Ability to interrelate with others, using technical knowledge, when working with Technical and Part Support Specialists on plant equipment to make repairs or improvements
• Ability to train and guide other Mechanics
• Dependability; reliability
• Specific to assigned functional area:
• BUILDING SYSTEMS: Comprehensive understanding of building systems (e.g., steam distribution, chilled water, compressed air glycol systems)
• ELECTRICAL: Knowledge of federal and local electrical codes, Understanding of differences between good and bad Meg out motor, Understanding of how to install a 240V 3 phase system
• ELECTRONICS: Knowledge of replacement of PC boards, relays, and input-output modules, Knowledge of design, programming, and implementation of control systems, Knowledge of how to design systems (mechanical and electrical) on Autocad, Ability to demonstrate proper use of appropriate tools (e.g., digital volt ohmmeter, handheld amp probe, voltage tester, logic probes, CRT equipment)
• HYDRAULIC: Comprehensive working knowledge of hydraulic systems throughout production and the facility, Knowledge of reading and interpreting hydraulic blueprints and schematics to repair / modify the system, Understanding of electrical circuit on main hydraulic system for pie press
• MECHANICS: Comprehensive working knowledge of all laws, theories, rules, and standards related to plant mechanical troubleshooting and construction, Knowledge of calculating speed ratio, sprocket sizes, and gar box size
• PNEUMATIC: Comprehensive working knowledge of pneumatic systems throughout production and the facility, Knowledge of how to read pneumatic circuit diagram and understand function of system, Working understanding of the function of pressure gauge (Bourden tube type)
• REFRIGERATION / HVAC: Comprehensive working knowledge of plant refrigeration and steam systems, Knowledge of how to maintain and repair all facets of plan freon, glycol, and ammonia systems, Understanding of all laws, theories, rules, and standards related to refrigeration / HVAC systems
• WELDING: Ability to read / understand blueprints, schematics, and similar documents to isolate defective hardware, Ability to Heliarc weld