Maintenance Technician - Automation (APU 1-3rd Shift)
With sales of €700m and 3,300 employees worldwide, Nemera is one of the leading global manufacturers of complex drug delivery systems for the pharmaceutical industry, offering patients a broad product portfolio which includes inhalation devices, injection devices, nasal and dermal pumps, and ophthalmic delivery devices. Nemera develops and manufactures its own IP product platforms and also provides fully custom developments and contract manufacturing.
About the role
The Maintenance Technician - Automation is responsible for monitoring, troubleshooting, and repairs on various types of assembly, subassembly, printing, and/or packaging machines. This is an 8-hour second shift nights position (6PM - 2:30AM).
Responsibilities
- Maintain a clean and safe work area and report any unsafe working conditions
- Read, use, and interpret measuring devices, gauges, and inspection tools
- Perform all required preventive maintenance and repairs on equipment
- Check and maintain quality of product being produced by identifying acceptable and non-acceptable product in accordance with Quality policies and procedures
- Actively participate on teams and offer suggestions for improvement
- Answer machine alarms as they occur and identify and address the root cause
- Follow all 5S guidelines
- Perform and document inspections per cGMP for work instruction sheets, device history sheet records, and work instruction sheet tables
- Follow all Lock Out/Tag Out rules
- Diagnose and troubleshoot pneumatic, mechanical, or electrical malfunctions on a variety of machines
- Adjust assembly machine units for major/minor lot production operations following department specifications
- Repair and maintain electrical controls on equipment (assembly and packaging machines), including servicing, repairing, adjusting, and testing machines and devices primarily on the basis of electronic principles
- Assist with uploading programs to controls in the event of program loss or CPU replacement
- Repair robot arms and controls, including replacing bad boards, motors, encoders, etc.
- Conduct TPM activities as required
- Input Maintenance work orders into the Computerized Maintenance Management Software (SAP)
- Monitor processes, show awareness of issues, and demonstrate corrective actions to address those issues
- Perform weekly, monthly, and as-required preventive maintenance (PM)
- Perform root cause analysis for safety, quality, and processing issues
- Suggest ways to improve the efficiency and safety of work and environment
- Comply with all company policies
- Troubleshoot and locate the source of problems by observing equipment operation
- Brainstorm with other maintenance personnel and outside technical support as needed
- Restore damaged or malfunctioning equipment to operation by repairing, replacing, or adjusting electrical, mechanical, hydraulic, and pneumatic systems
- Control downtime by scheduling repairs with the Maintenance Leader
- Maintain ongoing list of CMMS work orders with timeline to be addressed and completed
- Assist other maintenance personnel as needed
- Conserve maintenance resources by using equipment and supplies as needed to accomplish job results
- Ensure work is completed with technical excellence and in an efficient, cost-effective fashion
- Other duties as assigned
Requirements
- High School Diploma or equivalent required
- 3 or more years of experience in a technical, hands-on position
- Experience with complex assembly automation required
- Experience in electrical, pneumatics, and hydraulics
- Knowledge of PLC programming and troubleshooting
- Ability to regularly lift up to 40lbs with repetitive movements
- Ability to push and pull items and climb up and down ladders
- Ability to stand and/or walk constantly during the shift
Preferred Skills
- Computer skills, including Microsoft Office applications; SAP experience preferred
- Ability to work independently from verbal and/or written instructions
- Understanding of Lean Manufacturing concepts
- Mechanically inclined with ability to use basic hand tools
- Strong hand-eye coordination and manual dexterity
Work Environment
Works in a clean manufacturing environment that may include moderate noise levels and requires appropriate PPE and cleanroom apparel.
Pay
$25.00 - $40.00 USD hourly. If working on a night shift, you will receive a 10% shift differential.
Schedule
8-hour second shift nights (6PM - 2:30AM).