Maintenance Supervisor - ABS
Commonwealth Rolled Products, Inc. · Lewisport, KY · 3 wk ago
ManagementFull-time
About the role
Commonwealth Rolled Products is seeking a talented Maintenance Supervisor to join our Automotive Body Sheet (ABS) Maintenance & Engineering team. This role is responsible for analyzing, recommending improvements, and efficiently organizing and managing maintenance area work teams and processes to achieve short-term and long-term objectives in safety, compliance, equipment reliability, product quality, and cost reduction.
The Maintenance Supervisor will ensure production continuity by maximizing productivity and quality, driving a continuous improvement culture, and acting as a safety role model. This position provides leadership, direction, coaching, and development to motivate and sustain high levels of employee performance.
Responsibilities
- Live and champion the Commonwealth Rolled Products Core Values: Safety Matters, One Team, Customer Focus, and Own Excellence.
- Health, Safety & Environmental
- Leverage the Commonwealth Rolled Products Safety System and Safety Principles to create a zero-injury culture.
- Support the implementation of processes (safety observations, pre-job minis, housekeeping audits, safety work orders, safety scorecard, etc.) to reveal safety hazards and develop sustainable corrective actions.
- Conduct daily safety crew briefings.
- Ensure compliance with all health, safety, and environmental regulations (zero EPA non-compliances) by enforcing company policies and procedures.
- Ensure the team is retrained on relevant safety procedures in accordance with the HSE Department’s schedule.
- Investigate and document safety-related incidents in the assigned area.
- Operations
- Ensure daily production goals for throughput, quality, target date, and cost are supported by the team.
- Prioritize safe job execution over quick job execution.
- Maximize uptime performance of all production centers in the assigned area through efficient use of resources and alignment with production planning priorities.
- Maintain awareness of all equipment issues and develop urgent repair plans.
- Participate in and conduct Safety and Production Meetings.
- Facilitate communication across shifts regarding equipment concerns, overtime, manning, and work assignment status.
- Work closely with the Superintendent and Production teams to report equipment issue status.
- Communicate deviations from standard processes to relevant personnel.
- Conduct layered process audits (LPAs) to improve quality, reduce scrap and rework, and minimize customer rejections.
- Ensure all preventive maintenance (PMs), work orders, and assigned tasks are delegated, documented, and completed on time.
- Drive consistent PED Steps for all outage, rebuild, and repair events.
- Continuous Improvement
- Engage the team to develop and implement standard work.
- Foster a continuous improvement culture to eliminate waste, overburden, and variability in manufacturing processes.
- Participate in productivity, safety, and quality improvement projects through process adherence and RCFA methodology.
- Support cost reduction and yield improvement solutions.
- Implement Reliability Roadmap objectives in the assigned area.
- Management and Leadership
- Inspire employees to perform at high levels and set clear performance standards.
- Hold direct reports accountable for results through performance appraisals and metrics.
- Provide ongoing coaching, feedback, and development to improve employee performance.
- Resolve conflicts within and between team members.
- Ensure accurate payroll by tracking attendance and entering data in the timekeeping system.
- Manage overtime scheduling to fill vacancies as needed.
- Adhere to all applicable rules in the Labor Agreement.
Requirements
- High school diploma or GED required.
- At least 5+ years of industrial electrical and/or mechanical work experience with leadership responsibility.
- Technical competence to backfill team members as needed.
- Ability to understand the manufacturing process and technical knowledge to ensure product quality and flow.
- Understanding of how activities impact cash conversion, EBITDA, and other key financial metrics.
- Ability to read and interpret documents such as safety policies, HR policies, standard work documents, maintenance instructions, procedure manuals, and charts.
- Ability to rotate shifts in a 24/7 operation.
Preferred Qualifications
- Vocational technical degree or completion of an apprentice program.