Maintenance Reliability Tech A - D Shift Nights

Position Duties & Tasks

• Maintain manufacturing process and support equipment to highest, reasonable performance levels to include mechanical systems including, but not limited to: Power transmission components - bearings, pulleys/sheaves, shafts/rollers, couplings, sprockets, chains, belts, motors, and gearboxes.
• Conveyance systems – product/process related, as well as those tied to utilities such as steam, water, air, electricity, etc. which could include pumps, piping, etc.
• Mechanical control systems - including related hydraulic & pneumatic elements.
• Troubleshoot and execute repairs of equipment causing or contributing to safety, quality, downtime/productivity opportunities, and issues.
• Communicate findings, identifying potential causes, and correct steps to operations and maintenance leadership.
• Execute and provide feedback on proactive maintenance plans on assigned equipment to include: Preventive Maintenance (PM) - inspection & measurement of equipment components for proper function, including replacement of components on pre-defined schedules and lubrication.
• Predictive Maintenance (PdM) – inspection and measurement of equipment performance applying Infrared Thermography, collection of oil samples for outside analysis, and basic ultrasound measurement with audible evaluation.
• Condition Maintenance (CM) – repair and replacement of components identified as requiring attention through PM & PdM activities, including influence in the development of detailed job plans.
• Execute assigned or scheduled work orders in support of projects and process improvement (PI) efforts identified as critical to business objectives.
• Mentor Reliability Techs C & D in the development of needed skills, while continuing to strengthen personal skills through assisting Reliability Tech A’s and Leads in installation and removal of general mechanical systems.

Critical Knowledge & Skills

• Safety practices - LOTO, Confined Space, PPE, Hot Work, PIT, Fall Protection, Hoisting & Rigging, and Hoisting & Rigging.
• Calculator and Computer application – work order documentation, parts requisitioning.
• Measurement units, techniques, and application of appropriate tools.
• Math skills to include. Arithmetic. Application of formulas such as area, volume, etc. Conversion of measurement units.
• Ability to read and interpret mechanical and electrical schematics and make simple sketches.
• Identification and selection of proper tools focused on the selection of the right tool for work assignment application.
• Selection and development of lubrication schedules, including application methods and systems.
• Power transmission system and component removal and installation techniques and procedures.
• Plumbing/piping conveyance system and component removal and installation techniques and procedures.
• Precision alignment techniques for direct-coupled elements, including laser alignment.
• Basic fabrication skills including knowledge of welding and cutting techniques and tools.
• Intermediate troubleshooting techniques of mechanical systems, understanding electrical interactions.
• Common cause failure modes and correction of mechanical systems.

Competencies

• Work Standards.
• Solve Problems.
• Build Customer Satisfaction.
• Collaborate.