Maintenance Process Engineer

Responsibilities

• Optimized manufacturing assembly methods, processes, and equipment to reduce labor hours while meeting quality, cost, efficiency, and safety objectives.
• Maintained and improved daily production methods, cycle times, equipment performance, and material flow to achieve production targets.
• Defined manufacturing process sequences for new product launches to meet target product costs and capital equipment investment budgets.
• Designed and improved manufacturing processes, tooling, and assembly systems to increase productivity and reduce waste.
• Troubleshooted manufacturing, assembly, and equipment issues to minimize downtime and improve process reliability.
• Applied mechanical engineering principles to optimize production processes, equipment performance, and manufacturing efficiency.
• Utilized Lean Six Sigma methodologies, engineering standards, and statistical data analysis to identify process improvements and ensure compliance with quality requirements.
• Captured, analyzed, and reported production metrics to drive continuous improvement initiatives and support data-driven decision-making.
• Served as the primary technical point of contact for equipment vendors, coordinating installations, troubleshooting, maintenance, and performance improvements.
• Developed and implemented process documentation, work instructions, and standard operating procedures to support consistent manufacturing operations.
• Collaborated with cross-functional teams including Production, Quality, Maintenance, Supply Chain, and Engineering to implement process improvements and resolve manufacturing challenges.
• Supported new equipment commissioning, validation, and production start-ups to ensure successful implementation.
• Improved tooling efficiency, reduced cycle times, and increased overall equipment effectiveness (OEE) through continuous improvement initiatives.
• Ensured compliance with workplace safety standards by identifying hazards, reporting unsafe conditions, and partnering with HSE teams to implement corrective actions.
• Promoted a culture of safety by utilizing established safety systems and contributing to accident-free manufacturing operations.
• Led root cause analysis and corrective actions using structured problem-solving methodologies to eliminate recurring production issues.
• Evaluated manufacturing equipment performance and recommended process enhancements to improve throughput, quality, and cost efficiency.

Requirements

• Bachelor’s degree (Electrical engineering/Mechanical/Industrial preferred) with minimum 2 years experience.
• Master’s degree in engineering fields preferred.

Qualifications

• Candidates must already have a work authorization that would permit them to work for ABB in the US.