Maintenance Mechanic Lead Class 3

Automation and PLC Expertise

• Proficiency in Programmable Logic Controller (PLC) operations troubleshooting (Allen-Bradley).
• Experience with Human-Machine Interface (HMI) operation and troubleshooting.
• Basic understanding of industrial networking protocols (e.g., Ethernet/IP).

Advanced Electrical and Controls

• Assist Plant Engineer with implementation of electrical control panel upgrades and replacements.
• VFD and servo drive troubleshooting and replacement.
• Advanced troubleshooting of robotics and complex automated packaging systems.

System Integration and Optimization

• Ability to assist the PEM with integrating new machinery with existing production lines and control systems.
• Data analysis from control systems to identify and correct process bottlenecks or inefficiencies.
• Experience with process control loop tuning (PID controllers).
• Involvement in the commissioning of new equipment and control systems.

Leadership and Training

• Mentoring and training Level 1 and Level 2 technicians.
• Leading Root Cause Analysis (RCA) for major equipment failures.
• Affiliate with the Plant Engineer and work with contractors and vendors on specialized projects.