Maintenance I&E Technician
INEOS is a global manufacturer of petrochemicals, specialty chemicals, and oil products with 15 businesses and 65 manufacturing facilities across 16 countries. INEOS products are essential in manufacturing goods such as paints, plastics, textiles, technology, and medicines, enhancing nearly every aspect of modern life.
INEOS Oxide is a dynamic and diverse business within INEOS, operating 5 manufacturing sites in Europe and North America. We produce over 200 products across five key value chains (Ethylene Oxide, Propylene Oxide, Oxoalcohols, Acetic Acid, and ENB) and are the European market leader in many of these. With a total manufacturing capacity exceeding 3 million tonnes per annum and an annual EBITDA of ~300 M€, INEOS Oxide is actively expanding globally.
About the role
The IE Technician troubleshoots and maintains operating units to drive process and product improvements. This role involves maintaining equipment, performing preventive maintenance (PM), and troubleshooting. The candidate is responsible for the safe and efficient operation of assigned production units, maintaining plant assets, and ensuring production targets are met.
Responsibilities
- Visibly support and promote the INEOS 20 Principles and the Culture of Prevention.
- Ensure all activities comply with company, local, state, federal, health, safety, and environmental regulations.
- Ensure maintenance activities are planned and executed in accordance with site environmental requirements.
- Identify safety improvements for pre-existing processes.
- Provide safe work permits to contractors working on or around equipment in the plant and maintenance buildings.
- Verify clear understanding of work scope, review potential safety or process reliability hazards, and take appropriate action to initiate safety reviews (e.g., temporary job plan, confined space, hot work).
- Respond to emergency protocols during shutdowns and startups.
- Monitor overall program compliance for integrity programs and coordinate craftsmen to support these programs, ensuring completion prior to due dates.
- Support maintenance of asset condition per INEOS Asset Care guidelines.
- Coordinate with Asset Work Execution Supervisors on larger, more complex jobs, including reviewing work scope with Operations, Execution Forces, and Planner/Schedulers.
- Troubleshoot failed or underperforming equipment to identify and eliminate root causes.
- Serve as an elevated technical resource in maintenance repair techniques for the asset.
- Ensure PM compliance by craft, schedule compliance, and backlog management for the asset.
- Provide support to engineering project teams installing, modifying, or affecting IE & A equipment in the plant.
- Follow project progress to ensure correct installation of IE & A equipment with proper parameter settings.
Requirements
- High School Diploma or GED required.
- At least 5 years of maintenance-related experience in a plant.
- Electrical and Instrumentation designation or NCCER Electrical and Instrumentation Certification.
- Current, valid U.S. driver’s license.
- Legally authorized to work in the United States on a permanent basis without visa sponsorship (U.S. citizen or U.S. Permanent Resident).
Skills
- SAP experience in Plant Maintenance.
- Proficiency in Microsoft Office Suite tools.
- Strong working knowledge of process and personal safety and health practices in the petrochemical industry, including:
- Energy isolation and lockout/tagout.
- Work permitting and confined space entry.
- Working from heights and hazard communication.
- Lifting and hoisting, incident reporting and investigation, and MOC.
- Working knowledge of instrument, electrical, and analyzer standards in the petrochemical industry, including various Codes (e.g., API, ASME, ANSI, NFPA, ISA).
- Familiarity with technical documentation for instrument, electrical, and analyzer design and equipment.
- Ability to assess work sequencing, optimize work planning, scheduling, and cost.
- Experience executing preventive maintenance plans.
- Ability to read P&IDs.
- Instrumentation Experience:
- Knowledge of instrumentation installation, calibration, maintenance, and troubleshooting.
- Ability to read and understand P&IDs, schematics, and loop drawings.
- Experience using HART communicator and documenting calibrator to verify instrument settings.
- Knowledge of PLCs (especially Allen-Bradley), ladder logic, control valves, HART field devices, and Emerson Delta V BPCS/SIS or related DCS platforms.
- Familiarity with Safety Instrumented Systems (SIS) maintenance.
- Knowledge of instrumentation for temperature, pressure, mass flow, and level, including DP, Coriolis, Vortex, Ultrasonic, Nuclear, Radar, and Magnetic instrumentation, along with associated equipment such as control valves.
- Electrical Experience:
- Knowledge of troubleshooting equipment with voltages up to 12.47kV.
- Ability to read and understand P&ID, Relay Drawings, Electrical One-Lines, and Loop Drawings.
- Knowledge of testing and maintenance of VFDs, transformers, large electric motors, UPS systems, low and medium voltage switchgear, and low and medium voltage motor control centers.
- Behavioral Skills:
- Relentlessly pursue and leverage market insights to guide strategies and make superior choices.
- Make courageous decisions to innovate and accelerate value creation.
- Optimistically focus on continual growth—pursuing superior outcomes for business and customer success.
- Bias for action, prioritizing issues, and making sound decisions while accounting for uncertainty and risk.
- Adapt quickly to changing market and customer opportunities to deliver results effectively.
Working Conditions
- Physical Requirements:
- Outside Light Work: Exerting up to 50 pounds of force occasionally, and/or up to 50 pounds frequently, and/or negligible force constantly to move objects.
- Inside Sedentary Work: Exerting up to 50 pounds of force occasionally and/or negligible force frequently or constantly to lift, carry, push, pull, or move objects, including the human body. Primarily involves sitting.
- Environmental Conditions:
- Subject to inside environmental conditions: Protection from weather but not necessarily from temperature changes.
- Subject to outside environmental conditions: No effective protection from weather.
- Subject to both inside and outside environmental conditions.
- Subject to extreme cold: Temperatures below 32°F for periods exceeding one hour.
- Subject to extreme heat: Temperatures above 100°F for periods exceeding one hour.
- Subject to noise: Sufficient noise to require shouting to be heard above ambient levels.
- Subject to hazards: Includes proximity to moving mechanical parts, electrical current, working on scaffolding and high places, exposure to high heat, and exposure to chemicals.
- Subject to atmospheric conditions: Exposure to fumes, odors, dusts, mists, gases, or poor ventilation affecting the respiratory system or skin.
- Exposure to oils: Air and/or skin exposure to oils and other cutting fluids.
- Required to wear a respirator and don a gas mask.
- Visual and Hearing Requirements:
- Ability to see written documents, computer screens, and adjust focus.
- Ability to perceive the nature of sounds at normal speaking levels with or without correction and receive detailed information through oral communication.
Performance Indicators
- Achieve SHE metric targets for safety and environmental incidents.
- Meet or exceed plant production goals.
- Meet or exceed production supply reliability.
- Achieve AsCare, 20P, and MOC/PSM compliance.
- Meet or exceed efficiency targets.
- Complete assigned action items.
- Achieve plant department and personal metrics as defined in annual performance assessment.
Our culture emphasizes honesty, integrity, safety, health, and environmental performance. Team members are acknowledged for embracing new practices that create real value for customers.