Jobs · Manufacturing · South Carolina

Maintenance and Reliability Center of Excellence Leader - Cable Manufacturing

AFL · Duncan, SC · 3 wk ago
ManufacturingFull-time

Job Summary

The Maintenance & Reliability Center of Excellence (COE) Leader is responsible for establishing and driving a standardized, enterprise-wide reliability and maintenance strategy to improve asset performance, reduce downtime, and optimize total cost of ownership across manufacturing operations.

Responsibilities

  • Define and deploy the enterprise maintenance and reliability strategy, aligned with EHS, operational excellence and business objectives
  • Establish standards, policies, and frameworks for: Preventive Maintenance (PM), Predictive Maintenance (PdM), Reliability-Centered Maintenance (RCM), Asset Lifecycle Management
  • Lead governance cadence (reviews, audits, maturity assessments) to ensure adoption and sustainability
  • Develop and maintain a Maintenance & Reliability roadmap across all facilities
  • Champion reliability methodologies: Root Cause Failure Analysis (RCFA), Failure Modes and Effects Analysis (FMEA), Weibull analysis and reliability modeling
  • Drive defect elimination and chronic loss reduction initiatives
  • Lead cross-functional Kaizen and problem-solving events focused on asset reliability
  • Standardize best practices and replicate across sites
  • Define and track key metrics: Mean Time Between Failure (MTBF), Mean Time to Repair (MTTR), Overall Equipment Effectiveness (OEE), Planned vs. unplanned maintenance
  • Leverage CMMS/MES systems to drive data-driven insights and predictive strategies
  • Develop dashboards and reporting tools aligned with leadership expectations
  • Identify performance gaps and lead targeted improvement plans
  • Standardize maintenance planning and scheduling processes
  • Drive increase in planned maintenance work and wrench time efficiency
  • Implement condition-based monitoring technologies (vibration, thermography, oil analysis, etc.)
  • Improve spare parts management and critical asset strategies
  • Build and lead the Maintenance & Reliability CoE team
  • Develop training programs and certification pathways for: Maintenance technicians, Reliability engineers, Site leaders
  • Coach sites on: Best practices adoption, Problem-solving rigor, Maintenance maturity progression
  • Partner with HR and Operations on talent development and succession planning
  • Drive technology & systems integration
  • Optimize and standardize CMMS/EAM systems
  • Support integration with MES and predictive analytics platforms
  • Evaluate and implement emerging reliability technologies
  • Ensure data integrity and system discipline across sites
  • Cross-Functional Leadership
  • Collaborate with: Operations, Engineering, Quality, Supply Chain
  • Influence site leadership to prioritize maintenance excellence
  • Lead change management efforts to embed reliability culture
  • Support capital project planning with reliability and maintainability input

Qualifications & Technical Expertise

  • Bachelor’s degree in Engineering (Mechanical, Electrical, Industrial) or related field
  • Master’s degree or professional certifications (preferred): CMRP (Certified Maintenance & Reliability Professional), Six Sigma Black Belt
  • 10+ years in maintenance, reliability, or manufacturing operations
  • Proven experience leading multi-site reliability or maintenance transformation initiatives
  • Deep expertise in reliability engineering principles and CMMS systems
  • Experience in Lean Manufacturing / Operational Excellence environments

Personal Qualities

  • Leadership – model the Operating Principles in your behaviors and actions
  • Flexibility – open to change/new information and rapidly adapts to new information, changing conditions, or unexpected obstacles
  • Detail oriented – excellent attention to detail with the ability to follow through on assigned tasks
  • Independent – ability to work well under limited supervision
  • Analytical Thinking/Problem Solving – capable of complex reasoning analysis
  • Results focused – driven to achieve
  • Interpersonal & Communication skills – able to collaborate on projects, maintain effective relationships, and communicate clearly at all levels of the business
  • Adaptability – capable of working in a fast-paced environment, adapting to various situations, and prioritizing multiple work assignments simultaneously

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