Maintenance and Reliability Center of Excellence Leader - Cable Manufacturing
AFL · Duncan, SC · 3 wk ago
ManufacturingFull-time
Job Summary
The Maintenance & Reliability Center of Excellence (COE) Leader is responsible for establishing and driving a standardized, enterprise-wide reliability and maintenance strategy to improve asset performance, reduce downtime, and optimize total cost of ownership across manufacturing operations.
Responsibilities
- Define and deploy the enterprise maintenance and reliability strategy, aligned with EHS, operational excellence and business objectives
- Establish standards, policies, and frameworks for: Preventive Maintenance (PM), Predictive Maintenance (PdM), Reliability-Centered Maintenance (RCM), Asset Lifecycle Management
- Lead governance cadence (reviews, audits, maturity assessments) to ensure adoption and sustainability
- Develop and maintain a Maintenance & Reliability roadmap across all facilities
- Champion reliability methodologies: Root Cause Failure Analysis (RCFA), Failure Modes and Effects Analysis (FMEA), Weibull analysis and reliability modeling
- Drive defect elimination and chronic loss reduction initiatives
- Lead cross-functional Kaizen and problem-solving events focused on asset reliability
- Standardize best practices and replicate across sites
- Define and track key metrics: Mean Time Between Failure (MTBF), Mean Time to Repair (MTTR), Overall Equipment Effectiveness (OEE), Planned vs. unplanned maintenance
- Leverage CMMS/MES systems to drive data-driven insights and predictive strategies
- Develop dashboards and reporting tools aligned with leadership expectations
- Identify performance gaps and lead targeted improvement plans
- Standardize maintenance planning and scheduling processes
- Drive increase in planned maintenance work and wrench time efficiency
- Implement condition-based monitoring technologies (vibration, thermography, oil analysis, etc.)
- Improve spare parts management and critical asset strategies
- Build and lead the Maintenance & Reliability CoE team
- Develop training programs and certification pathways for: Maintenance technicians, Reliability engineers, Site leaders
- Coach sites on: Best practices adoption, Problem-solving rigor, Maintenance maturity progression
- Partner with HR and Operations on talent development and succession planning
- Drive technology & systems integration
- Optimize and standardize CMMS/EAM systems
- Support integration with MES and predictive analytics platforms
- Evaluate and implement emerging reliability technologies
- Ensure data integrity and system discipline across sites
- Cross-Functional Leadership
- Collaborate with: Operations, Engineering, Quality, Supply Chain
- Influence site leadership to prioritize maintenance excellence
- Lead change management efforts to embed reliability culture
- Support capital project planning with reliability and maintainability input
Qualifications & Technical Expertise
- Bachelor’s degree in Engineering (Mechanical, Electrical, Industrial) or related field
- Master’s degree or professional certifications (preferred): CMRP (Certified Maintenance & Reliability Professional), Six Sigma Black Belt
- 10+ years in maintenance, reliability, or manufacturing operations
- Proven experience leading multi-site reliability or maintenance transformation initiatives
- Deep expertise in reliability engineering principles and CMMS systems
- Experience in Lean Manufacturing / Operational Excellence environments
Personal Qualities
- Leadership – model the Operating Principles in your behaviors and actions
- Flexibility – open to change/new information and rapidly adapts to new information, changing conditions, or unexpected obstacles
- Detail oriented – excellent attention to detail with the ability to follow through on assigned tasks
- Independent – ability to work well under limited supervision
- Analytical Thinking/Problem Solving – capable of complex reasoning analysis
- Results focused – driven to achieve
- Interpersonal & Communication skills – able to collaborate on projects, maintain effective relationships, and communicate clearly at all levels of the business
- Adaptability – capable of working in a fast-paced environment, adapting to various situations, and prioritizing multiple work assignments simultaneously