Machine Repair Journeyman

Responsibilities

• Performs all tasks involved in the repair of and installation of heavy industrial equipment throughout the plant.
• Follows standard work procedures and complies with all safety rules.
• Works from written and verbal instructions, procedures and work orders.
• Performs tasks in accordance with documented set practices.
• Maintains product quality based on established procedures.
• Performs other duties as directed by management.

Primary Work Duties

• Control all production tools in the plant
• Extrusion, drawing, stranding, CV, and KoldWeld dies and machine, etc.
• Orders extruder screens and breaker plates
• Maintain inventory of all dies in the computer
• Safe operation of drill press, bench grinder, and die polishing machines.
• Maintain and control tooling using LeanSigma tools Visual techniques, color coding, etc.
• 5S, including standardization
• Mistake proofing
• Ensure that proper tooling is available and in good condition, including, Replenishment
• Clean and organize all tools after use
• Evaluate all tools for wear and/or breakage
• Remove from the system obsolete and damaged tooling
• Interface directly with suppliers to order new tools and to replace damaged tools
• Gauge, machine, and re-mark tools as needed with correct size
• Aid operators when needed
• Work with operators to reduce die waxing and die drool issues
• Work with operators on various problems ranging from set-ups to equipment issues
• Assist Process Engineering in extrusion issues
• Assist in designing tooling

Qualifications

• Understands what PPE is required and where to obtain it
• Understands Lockout/Tag out procedures
• Strong written and oral communication skills
• Demonstrated organizational management skills
• Ability to operate arc weld and cutting torches
• Ability to carry out verbal or written instructions
• Ability to meet attendance guidelines
• Ability to work overtime (over 40 hours in workweek, or more than 8 hours per day)
• Ability to work rotating shift schedule, or night shifts
• Has ability and knowledge of how to use micrometers, calipers
• Ability to lift dies up to 50 lbs
• Ability to work in a man lift 20 feet above the floor

Benefits

• Comprehensive Benefit Package including Medical, Dental, Vision and Life Insurance.
• 401K Savings Plan with Company Matching Contributions
• Paid Holidays and Vacation