Machine Operator Night Shift

Duties and Responsibilities

• The Extrusion Associate 3 (EA3) is a training position through which Associates may advance to the Extrusion Associate 4 (EA4) position.
• Through this training position, associates will learn to operate extrusion lines and produce vinyl siding products and accessories: ensuring that extruder outputs are consistent with product specifications and that quality assurance standards are maintained by inspecting finished product for consistency.
• Associates must be in the EA3 position for a minimum of 6 months and be able to pass proficiency tests to be eligible for promotion to the EA4 position.
• Associate must learn to verify operational status of all equipment on assigned line according to start-up check list
• Maintain extruder and all peripheral line equipment settings (embosser, sterlco, dies, MRF, etc.) to produce outputs that are consistent with product specifications
• Perform Quality Assurance responsibilities that include conducting a variety of tests on finished product to determine product quality within an established range of performance
• Notify Supervisory personnel of deviations for prompt and accurate correction(s)
• Communicate with Maintenance Department and Manufacturing Shift Supervisor about machine malfunctions
• Learn to Assist Extrusion Associate 4 with troubleshooting operational problems and adjust equipment to maintain consistency on the extrusion lines; inform QA Technician and Manufacturing Shift Supervisor(s) of problems or inefficiencies that cannot be corrected
• Learn to Assist with extruder machine output changeovers (e.g., embossing drums, die sets) during the shift
• Learn to conduct a variety of line/panel checks to determine product consistency, including panel thickness, width, length, radius, hook, nail hems, perforation, and weep holes
• Monitor Extrusion Associate 1s and 2s (Inspector/Packer) to ensure consistency and quality of product packed and application of proper packing techniques
• Relieve line EA1s and EA2s for breaks
• Develop communication skills so knowledge can be shared with previous and following shifts’ Extrusion Associates about product quality, problems, and status of work in progress
• Complete accurately and legibly all extrusion and quality assurance related paperwork (e.g. operational reports)
• Refer to Production Schedule for color of product, product number and quantity to be produced
• Locate Quality Assurance Specification from Lab to adhere to specifications for appropriate product
• Perform all quality assurance checks according to schedule on Operational Report
• Punch time clock before and after shift to record time worked
• Observe health and safety practices at all times
• Accurately performs pre-start checks, including verifying all equipment is ready for start-up
• Communicate with Material Handler(s) to move full warehouse racks
• Aid with training of new personnel in extrusion and quality assurance areas. Assist with training of temporaries and new hires in Extrusion Associate 1, 2, and 3 positions
• Floats to relieve Extrusion Associate 1s, 2s, 3s, and 4s for breaks
• Attend weekly shift meetings and monthly All Hands Forum, if required
• Actively participate in all plant safety programs, depending on location
• Notify Supervisor if proper tools are not furnished to complete job functions
• Assist with production equipment maintenance

Qualifications

• High School Graduate/GED
• Six months of related or production experience is required.
• Must be able to perform the functions of an Extrusion Associate 1 and 2
• Must be able to read, write and have working knowledge of machine mechanics. Must have good mechanical aptitude and above average math aptitude
• Must possess common sense, positive attitude, and demonstrate excellent attendance
• Must be quality and safety conscious, a team player
• Must have good communication skills and the ability to interact with people
• Must be detail oriented with ability to operate, read, and interpret test equipment/findings
• Must have ability to learn to operate a computer and ten key
• Needs ability to use and read calipers and micrometers to within one thousandth of an inch
• Must be able to work quickly with product and be able to lift up to 86lbs on a continual basis above shoulder height and below the waist and ability to team lift 87 to 100lbs, keep colors separate, and records weights accurately
• Must have excellent manual dexterity
• Extensive standing, frequent bending, lifting, pulling, pushing, reaching, twisting and walking
• Extreme weather conditions, and conflicts over acceptable product quality possible
• Equipment used: Hearing protection, safety glasses, tape measure, sawing glove, packing gloves, tool box and contents, stamp and stamp pad
• Safe work performance is required from each Associate at all times
• Perform all duties and responsibilities in a safe manner in accordance with applicable Health and Safety Manuals