Jobs · Information Technology · Virginia

Lead Mechanical Engineer

The AES Group · Sterling, VA · 1 mo ago
On-siteInformation TechnologyContract

About the role

We're seeking a driven Mechanical Engineer to lead the design, development, and qualification of complex mechanical systems including precision mechanisms and electro-mechanical assemblies, within a dynamic program team. The ideal candidate will take ownership of major system components while adapting flexibly as program needs evolve. You'll provide technical leadership across the full development lifecycle: from requirements definition and concept generation through material selection, trade studies, design optimization, detailed design, documentation, and integration testing.

Responsibilities

  • Ability and desire to take full ownership of tasking while working with limited supervision in a variety of high consequence program activities
  • Provide regular communication and briefings, both formally and informally, to internal and external stakeholders, including customer representatives
  • Generation of Technical Data Package components (Part and Assembly drawings, etc.)
  • Prototype, Integrate, and Test component parts and assemblies
  • Develop test plans and procedures for mechanical subsystems
  • Perform test and evaluation of component parts and systems
  • Participate in peer reviews, PDRs, CDRs, and other required design reviews
  • Participate in product change review meetings and discussions and implement changes
  • Participate in interdisciplinary design teams and reviews
  • Direct Designers/Technicians/Operators as part of a design team
  • Support field testing/demonstration efforts as an ME field representative

Requirements

  • Bachelor’s Degree and minimum 9 years of prior relevant experience
  • Graduate Degree and a minimum of 7 years of prior related experience
  • In lieu of a degree, minimum of 13 years of prior related experience
  • Active Top Secret or TS/SCI clearance (or held within the last 2 years)
  • Must hold or be able to obtain a favorable polygraph
  • Management Experience Required

Qualifications

  • Comfortable collecting technical concepts and presenting them to program leadership
  • Experience in design or development of precision mechanisms, mechatronic systems, and/or packaging of modules and electronics with considerations of thermal and structural loading and for optimizations of size, weight, and power
  • Proficiency in CAD tools such as Creo and understanding of ASME Y14.5 Geometric Dimensioning and Tolerancing standards
  • Experience in additive manufacturing, part optimization, and design for manufacture and assembly a plus
  • Experience with any of the following: actuators, custom gear trains, electro-optical systems, materials testing, and manufacturing processes

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