Lead Mechanical Engineer
The AES Group · Sterling, VA · 1 mo ago
On-siteInformation TechnologyContract
About the role
We're seeking a driven Mechanical Engineer to lead the design, development, and qualification of complex mechanical systems including precision mechanisms and electro-mechanical assemblies, within a dynamic program team. The ideal candidate will take ownership of major system components while adapting flexibly as program needs evolve. You'll provide technical leadership across the full development lifecycle: from requirements definition and concept generation through material selection, trade studies, design optimization, detailed design, documentation, and integration testing.
Responsibilities
- Ability and desire to take full ownership of tasking while working with limited supervision in a variety of high consequence program activities
- Provide regular communication and briefings, both formally and informally, to internal and external stakeholders, including customer representatives
- Generation of Technical Data Package components (Part and Assembly drawings, etc.)
- Prototype, Integrate, and Test component parts and assemblies
- Develop test plans and procedures for mechanical subsystems
- Perform test and evaluation of component parts and systems
- Participate in peer reviews, PDRs, CDRs, and other required design reviews
- Participate in product change review meetings and discussions and implement changes
- Participate in interdisciplinary design teams and reviews
- Direct Designers/Technicians/Operators as part of a design team
- Support field testing/demonstration efforts as an ME field representative
Requirements
- Bachelor’s Degree and minimum 9 years of prior relevant experience
- Graduate Degree and a minimum of 7 years of prior related experience
- In lieu of a degree, minimum of 13 years of prior related experience
- Active Top Secret or TS/SCI clearance (or held within the last 2 years)
- Must hold or be able to obtain a favorable polygraph
- Management Experience Required
Qualifications
- Comfortable collecting technical concepts and presenting them to program leadership
- Experience in design or development of precision mechanisms, mechatronic systems, and/or packaging of modules and electronics with considerations of thermal and structural loading and for optimizations of size, weight, and power
- Proficiency in CAD tools such as Creo and understanding of ASME Y14.5 Geometric Dimensioning and Tolerancing standards
- Experience in additive manufacturing, part optimization, and design for manufacture and assembly a plus
- Experience with any of the following: actuators, custom gear trains, electro-optical systems, materials testing, and manufacturing processes