Lead Engineer, Process Design

About the Role

We are seeking a Lead Engineer, Process Design to join our team. This role will report to our Manager of Engineering. This position will provide technical leadership on engineering flowsheet development, process simulation and design, process mass and heat balance generation, process equipment selection and design, PFDs, P&IDs, equipment datasheets etc. This role will be a part of our Engineering department, and will work closely with our scientists, engineers, and operations team. This role is based in New Britain, PA and works on-site three days per week.

Responsibilities

• Lead the development of Process Design Packages for new technologies developed by AIRCO research and development organization. These packages will provide the technical basis for FEL, FEED, and detailed engineering performed by EPC contractors.
• Lead process synthesis, simulation and design, generation of material & heat balance, equipment selection and design, PFD and P&ID generation, equipment data sheet generation, process hydraulics calculation, HAZOP reviews for commercial units based on carbon dioxide conversion technologies developed by AIRCO.
• Serve as the primary process-engineering liaison among R&D, operations, EPC contractors, customers, and other engineering disciplines throughout project development, construction support, commissioning, and startup.
• Support process-economic evaluations, cost estimates, project planning, and technical decision making by clearly communicating assumptions, findings, risks, and recommendations.
• Ensure compliance with applicable engineering standards, internal design guidelines, and environmental, health and safety regulations for all the AIRCO developed technologies and processes.
• Represent AIRCO in external meetings and present engineering solutions, technical recommendations, and process-design packages.
• Develop engineering standards and work practices, mentor internal teams, and promote a safe, collaborative, and high-quality engineering environment.

Qualifications

• Bachelor's degree in chemical engineering required; advanced degree preferred.
• 10-15 years of design experience in refining, petrochemical, chemical, gas processing, or a related process industry.
• Expertise in industry-standard process simulation modeling: Aspen Plus, HYSYS.
• Expertise in generating commercial scale heat and material balances, PFDs, P&IDs, equipment specifications, datasheets, hydraulics, and Process Design Packages.
• Strong knowledge of process equipment design, development, sizing, and selection.

Benefits

• Comprehensive Health Benefits: Full coverage for employee base premiums on health, dental, and vision insurance. 70% coverage for spouse and dependent base premiums. Choose between base plans or enhanced options to fit your needs.
• Health Savings & Flexibility: Access company-sponsored HSA and FSA accounts to save on healthcare and dependent care expenses.
• Income Protection & Insurance: Company-paid Short-Term Disability insurance. Optional Long-Term Disability and Life Insurance plans.
• Time Off & Leave: Flexible and generous paid time off, including national holidays and sick leave. Paid family leave to support you during important life moments.
• Retirement Savings: Tax-deferred 401(k) plan with a 3% company match to help you invest in your future.
• Commuter Benefits: Pre-tax savings on transit and parking, plus monthly company contributions.
• Additional Perks: Ancillary benefits through Sequoia, including pet insurance and financial wellness programs. Employee wellness program to support your well-being, inclusive of Wellhub & One Medical. Company-sponsored events and programs that promote an inclusive and values-driven workplace. In-person weekly catered lunch every Wednesday.