Intermediate Controls Design Engineer II - Hardware

About the Role

As a Controls Design Engineer, you will be the driving force behind bringing ATS’ machines to life. You will be part of a highly motivated, dynamic, multi-disciplinary team working to design and commission world-class automation solutions. You will drive impact in developing machine concepts, designing hardware for electrical/mechanical systems for systems worldwide. You will have the opportunity to design the electrical and pneumatic systems for state-of-the-art automation equipment using PLCs, PCs, robotics, motion controllers, vision systems, dispense systems, laser systems, and other leading-edge technologies.

Responsibilities

• Design and develop electrical and pneumatic schematics specific to customer and project requirements based on standard ATS design approach.
• Create complete electrical schematics including power distribution; motor control; safety; PLC, PC and/or robot I/O; analog I/O; fuse and wire sizing; and detail panel layouts.
• Work directly with customers for concept development and advise customers on solving technical problems.
• Debug and commission electrical/pneumatic systems at our facility and on-site at customer locations.
• Select, test, and integrate hardware and software components such as robots, analog devices, motion controllers, sensors, vision systems, dispense systems, and lasers.
• Integrate off-the-shelf equipment and electronic components into systems including network and serial communications, motion control equipment, analog instrumentation, vision inspection systems, electrical and ultrasonic welding equipment, and other electrically controlled systems.
• Work with other members of the control systems design and mechanical departments to continuously improve methods of integrating controls technology, ensuring labor and material budgets are adhered to or improved upon.
• Problem-solve alongside designers, toolmakers, and electricians to provide the customer with a complete, functional automation system.
• Generate and verify I/O lists for use in the shop by programmers and technicians to assist in the construction of equipment and systems.
• Follow and contribute to quality program (e.g., ISO/NQA) procedures.
• Ensure all business activities are performed with the highest ethical standards and in compliance with the ATS Code of Business Conduct.
• Adhere to all health and safety rules and procedures, including following LOTO procedures and wearing appropriate PPE.
• Travel to customer and supplier sites may be required to support sales, applications, design, or commissioning activities (less than 10% travel expected).

Requirements

• Post-secondary degree or diploma in mechanical, electrical, systems, or computer engineering.
• 3+ years of experience in electrical controls systems design, development with experience in robotics, machine building, and automation system environments.
• Strong electrical problem-solving skills; programming and mechanical problem-solving skills are an asset.
• Thorough understanding and hands-on experience with PLCs, robotics control systems, and machine operation.
• Hands-on experience with robotics and control systems is highly desirable.
• Effective communication skills, both verbally and in writing, with the ability to work either independently or as part of a team in fast-paced environments.

Benefits

• Flexible work schedules and employee events.
• Free coffee beverages, employee referral program, and safety shoe program.
• Competitive starting salaries and overtime pay eligibility.
• Paid vacation, company-paid short- and long-term disability, and life insurance.
• Comprehensive health benefits and 401K matching program.
• Employee Incentive Bonus program and optional Employee Share Purchase Program.
• Tuition reimbursement programs and commitment to promoting from within.