Injection Molding Sr. Process Engineer

Key Responsibilities

• Develop, refine, and implement manufacturing processes for injection, blow molding and reheat stretch machines.
• Enhance efficiency, reduce cycle times, and minimize waste while ensuring product quality.
• Identify and resolve process-related issues promptly using root cause analysis and other problem-solving methodologies.
• Support the introduction of new products by developing and validating processes that meet design specifications and quality standards.
• Collaborate with R&D and production teams during the development phase.
• Work closely with maintenance and engineering teams to ensure that molding equipment is operating optimally.
• Participate in equipment selection, installation, and validation processes.
• Partner with the quality team to ensure all products meet or exceed customer and industry standards.
• Develop and implement process control measures to maintain consistent quality.
• Lead and participate in continuous improvement initiatives, applying Lean Manufacturing and Six Sigma principles to enhance process efficiency and effectiveness.
• Maintain accurate and detailed process documentation, including work instructions, process parameters, and performance metrics.
• Prepare reports and presentations for management review.
• Provide technical training and guidance to production staff and junior engineers on process operations, troubleshooting, and safety protocols.

Qualifications

• Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related field preferred.
• Minimum of 8-10 years of experience in processing within the plastics industry, specifically with injection and blow molding processes.
• Proficiency in PET, PP, HDPE processing techniques and equipment operation.
• Strong analytical and problem-solving skills, with a proven ability to identify issues and implement effective solutions.
• Excellent communication and interpersonal skills, with the ability to collaborate effectively with cross-functional teams.
• Experience with Lean Manufacturing, Six Sigma, or other continuous improvement methodologies is highly desirable.
• Master Mold Certification or ability to obtain Master Mold Certification within 18 to 24 months after starting position.

Working Conditions

• The role involves working in a manufacturing environment, requiring time on the production floor as well as in an office setting.
• Occasional travel may be required for training or collaboration with other facilities.

Altium Packaging, Our Culture

We incorporate our Guiding Principles into all aspects and at all levels of the organization and use them as a framework for decision-making. We believe our Guiding Principles foster a culture of excellence that benefits both employees and customers.

EEO Statement

We are an Equal Opportunity Employer and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity and/or expression, status as a veteran, and basis of disability or any other federal, state or local protected class.