HVAC Design & Product Engineering Intern

About the role

The HVAC Design & Product Engineering Intern reports to the Head of AC Design and supports product engineering activities using MAHLE systems while learning HVAC module design, testing, CFD optimization, and problem‑solving methods.

Responsibilities

• Learn and use MAHLE systems for product engineering tasks (submit VAMAS requests, set up tests, analyze test data, generate reports for team/management review)
• Study HVAC module design from a quality perspective, including drawings with tolerance callouts, DFMEA, DRBFM, etc.
• Assist with tasks at manufacturing plants or customer sites when opportunities arise (requires travel)
• Participate in and run HVAC module‑level tests
• Learn and apply a first‑order CFD tool for HVAC module design optimization
• Engage in problem‑solving initiatives with the team using tools such as 5 Whys, fish‑bone diagrams, and fault‑tree analysis

Requirements

• Pursuing a Bachelor’s degree in Mechanical Engineering
• Open to Freshman year or higher

Qualifications

• Experience with CAD, CAE, validation, testing, analysis, and report creation
• Prior coursework or internship in a relevant area

Skills

• MAHLE systems and VAMAS request process
• Test set‑up, data analysis, and report generation
• HVAC module design fundamentals (drawings, tolerance callouts, DFMEA, DRBFM)
• Travel‑ready for plant or customer site support
• HVAC module‑level testing
• First‑order CFD tool for design optimization
• Problem‑solving methodologies (5 Whys, fish‑bone, fault tree)

Benefits

• Collaborative work environment
• Exciting assignments
• Ongoing personal and career development opportunities