High Speed Thermo Operator - 3rd Shift

About the role

Thermoformer Operator Level I responsible for the operation and quality of bubble wrap and other similar products produced by the forming machines on 3rd shift in Middletown, OH.

Responsibilities

• Understand machine mechanics, including unwind, knives, rollers, web, etc.
• Job setup or changeover on machine with no supervision following standard work procedures.
• Perform necessary machine power/startup, setup, changeovers, shift turnovers, and power down procedures with supervision or assistance.
• Measure and test product; identify defects.
• Read and comprehend work order; accurately complete “First Off Check Sheet.”
• Produce product to work order specifications:
  • Dimensions
  • Box quantities
  • Pallet configurations
  • Label information
  • Placard information
  • Run speed (bags/rolls/lbs./pks. per hour) maintained
  • Roll size
  • Perforation location, performance and size
• Print labels for finished goods and ensure proper placement; complete and apply roll tags.
• Maintain budgeted scrap levels.
• Complete Quality check sheet after every roll/per required frequency; maintain 90% compliance.
• Complete production data entry consistently and accurately into applicable computer systems.
• Maintain required inventory levels for pull system; stage rolls in required locations.
• Familiar with downstream equipment; close work orders (remove job packets, placard for partials, remove materials).
• Identify E-stops and safety sensitive areas; assist in Maintenance PM’s.
• Maintain accurate and updated material boards.
• Housekeeping per 5S Handoff Audits:
  • Workbenches clean and organized
  • Scrap removed
  • Trash dumped
  • Floors swept
  • QA samples neatly placed in boxes
  • Full QA boxes removed and tagged properly
  • Excess or unused materials removed
• Practice safe behavior with regards to equipment and task.
• Able to resolve technical problems independently or with the assistance of a Lead.
• Understand RM and FG part numbers; able to count inventory.
• Able to run at least one machine in the forming group of machines.
• Other duties, as assigned.