Foam Operator I - Nights

Key Responsibilities

• Set up and operate PE foam extrusion lines, including extruders, dies, cooling systems, and downstream equipment
• Maintain process parameters such as temperature profiles, pressure, blowing agents, screw speed, and line speed
• Perform product changeovers, start-ups, and shutdowns efficiently for various PE foam products
• Inspect finished foam for density, thickness, cell structure, and surface quality to meet specifications
• Troubleshoot quality issues such as shrinkage, collapse, uneven cell structure, or surface defects
• Perform routine maintenance, cleaning, and die conditioning to ensure optimal extrusion performance
• Accurately complete production records, batch logs, and quality documentation
• Follow safety procedures for handling heated materials, pressurized systems, and blowing agents
• Cook with maintenance, quality, and production teams to optimize uptime and efficiency
• Maintain a clean, organized, and safe work environment

Required Qualifications

• High school diploma or equivalent
• Experience in extrusion or plastics manufacturing preferred
• Strong mechanical aptitude and problem-solving skills
• Ability to read and understand work instructions, specifications, and SOPs
• Basic math skills for measurements and production calculations
• Ability to safely operate manufacturing equipment
• Willingness to work in a fast-paced production environment

Preferred Qualifications

• Experience with polyethylene (PE) foam extrusion
• Familiarity with blowing agents and foam expansion processes
• Experience with PLC/HMI control systems
• Forklift certification (or willingness to obtain)
• Leverage manufacturing or continuous improvement experience

Physical Requirements

• Ability to stand for extended periods
• Ability to lift up to 50 lbs
• Comfortable working in a hot, noisy manufacturing environment
• Manual dexterity and hand-eye coordination

Work Environment

• Manufacturing environment with exposure to heat, noise, moving machinery, and chemical blowing agents
• Required use of personal protective equipment (PPE)