Flexo & Offset Platemaker

About the role

The Flexo & Offset Platemaker is responsible for producing high-quality printing plates for both flexographic and offset presses. This role operates CTP systems, flexo plate imagers, exposure units, processors, and associated workflow software to ensure accurate, press-ready plates that meet production and color standards.

Key Responsibilities

• Offset Plate Production
• Operate CTP Heidelberg Suprasetter
• Output plates from workflows Heidelberg Prinect and Kodak Prinergy
• Verify imposition, screening, resolution, and separations
• Inspect plates for imaging defects and quality issues
• Maintain processor chemistry and plate inventory
• Flexographic Plate Production
• Operate Esko flexo plate imagers
• Process digital flexo plates including exposure, washout, drying, and post-exposure
• Handle systems such as Esko CDI and Esko XPS Crystal
• Verify correct relief depth, floor, and dot structure
• Measure plate thickness and hardness as required
• Mount plates to sleeves or cylinders (if part of workflow)
• Quality Control Responsibilities
• Ensure compliance with dot gain, screening, and color standards
• Perform plate inspections for pinholes, image distortion, or contamination
• Clock with press operators to resolve plate-related issues
• Maintain consistent file-to-plate accuracy

Required Qualifications

• A high school diploma or equivalent
• 3+ years of experience in prepress or plate production
• Hands-on experience with both offset CTP and digital flexo plate systems
• Working knowledge of AM, FM, and hybrid screening
• Understanding of trapping, overprint settings, and prepress fundamentals
• Ability to lift 30–50 lbs
• Strong attention to detail

Preferred Qualifications

• Experience in packaging or label printing environments
• Familiarity with color management systems
• Experience with flexo workflows and screening technologies
• Knowledge of UV, water-based, or solvent ink press requirements
• Basic mechanical troubleshooting ability

Skills & Competencies

• High attention to detail and quality
• Strong time management in deadline-driven environment
• Ability to prioritize offset and flexo production simultaneously
• Clear communication with prepress and pressroom teams
• Problem-solving and analytical mindset

Working Conditions

• Production/manufacturing environment
• Exposure to plate chemistry
• Standing for extended periods
• Occasional overtime