Field Automation Engineer – PLC & Machine Commissioning
Gables Search Group · Menomonee Falls, WI · 2 wk ago
EngineeringFull-time
Compensation & Schedule
- Starting base salary up to $80,000 (scaling with field depth)
- Travel per diem
- Full benefits package
- First Shift base hours for shop assembly and testing
- Scheduled domestic and international field service deployments (40–70 travel days annually)
Work Environment
State-of-the-art manufacturing facility and assembly lab in the Menomonee Falls area combined with modern field environments globally. High-visibility seat reporting directly to the CEO with zero corporate bureaucracy.
Responsibilities
- Spearhead global field commissioning: lead on-site machinery installations, system integrations, and final Site Acceptance Testing (SAT) at client facilities worldwide while delivering professional technical guidance to site operators
- Execute electro-mechanical diagnostics: apply advanced diagnostic principles to isolate component faults, troubleshoot complex automated machinery, and implement lasting technical solutions using multi-page schematics
- Manage controls & logic deployment: perform PLC and HMI software downloads, verify logic parameters, and safely work inside high-voltage control panels, multi-axis industrial drives, and low-voltage sensor networks
- Direct Factory Acceptance Testing (FAT): schedule and spearhead internal FAT procedures prior to shipment, auditing completed machinery exiting production to guarantee zero-defect quality standards
- Drive engineering design improvements: formulate and submit Engineering Change Requests (ECRs) to design engineering based on real-world field insights, directly optimizing future machinery design
- Lead technical trade show staging: oversee the technical setup, mechanical alignment, and electrical hookup of custom automated equipment for industry trade shows
Requirements
- 2+ years verifiable track record commissioning, servicing, or maintaining complex electro-mechanical industrial machinery or capital equipment
- Fully comfortable troubleshooting automated systems, wiring industrial controls, and interpreting multi-page electrical, mechanical, and pneumatic schematics with minimal oversight
- Full, unconditional willingness and capability to travel 40 to 70 days per year, maintaining a valid passport for seamless international field deployments
- Customer-facing communication with an organized mindset essential for operator training, field service logging, and client collaboration
- Must reside within a daily commute of the Menomonee Falls, WI area and possess a comprehensive mechanical and electrical field service toolset
- Must be legally authorized to work in the United States (US Citizen or Green Card holder) without sponsorship requirements
Preferred Skills
- Exposure to troubleshooting or modifying logic in Rockwell Automation (Studio 5000/Logix) or Siemens TIA Portal setups
- Hands-on experience with precision laser alignment, rigging, and heavy machinery leveling
- Prior experience delivering structured operator and maintenance team training during equipment handovers