Jobs · Management · Texas

Extrusion Process Operator

Otsuka ICU Medical LLC · Austin, TX · 1 mo ago
On-siteManagementFull-time

Position Summary

Performs any one or combination of related and recurring production line and material handling activities in the Austin Extrusion/Blending department, which may include, but is not limited to operation of production equipment in the mixing area, slitter area and regrind area in accordance with established procedures and safety regulations. Inputs numerical and informational data on batch orders, reports, etc. into a CRT. Operates a forklift safely. Schedules tasks to maintain and meet production needs. Documents lot changes, line clearances, calculations, numerical data, downtime, and Quality Assurance checks per work order instructions.

Essential Duties & Responsibilities

  • Assists in lot changes, performs line clearances, and documents cleaning operations as required.
  • Demonstrates defect recognition and passes annual written area certification requirements.
  • Ensures area equipment is maintained within Batch Order certified parameter ranges.
  • Inspects components, materials, batch order documents, logbooks, and final products both during production and offline.
  • Performs product sampling per batch record instructions, recognizes action levels, and notifies the area specialist or supervisor if out of range.
  • Adheres to the area JSA plan and ergonomic recommendations.
  • Reports all accidents or near‑misses immediately to the area specialist or supervisor, along with any observed unsafe acts.
  • Meets established labor standards for assigned tasks.
  • Maintains adequate levels of commodities and supplies for the functional area.
  • Removes scrap and finished product to designated areas as needed.
  • Achieves production throughput and quality standards; reports any deviations to the area specialist or supervisor.
  • Works with internal customers, shares information, and provides feedback on commodity‑related issues.
  • Ensures quality product is delivered to the next process on time according to the production schedule.
  • Participates in a team environment, including problem solving, coordinating activities, effective communication, and following verbal or written instructions.
  • Adapts constructively to changing environments and situations.
  • Assists in area improvements, cost reductions, departmental changes, and meetings.
  • Schedules own tasks and works independently while meeting team and department needs.
  • Ensures no interruptions to the extrusion process by scheduling work to meet production needs.
  • Determines optimal use of available regrind in mixing (e.g., selecting the appropriate box to achieve desired regrind percentage based on available regrind, powder amount, and operator feedback on color and melt issues).
  • Evaluates equipment performance according to prescribed procedures and processes.
  • Adapts to changing work, break, and lunch schedules as operational needs evolve.
  • Adheres to cGMP guidelines, SOPs, and plant rules/policies.
  • Performs other related duties as assigned or required.

Knowledge & Skills

  • Ability to read, write, and understand English; follow both verbal and written instructions.
  • Ability to perform basic mathematical calculations (addition, subtraction, multiplication, division, fractions, decimals, percentages).
  • Average mechanical skills: perform mechanical adjustments, minor troubleshooting, use power and hand‑operated tools, drive a forklift, and operate a pallet jack.
  • Ability to read and follow schematic diagrams for equipment setup.
  • Ability to handle hazardous waste per approved operating procedures.
  • Capability to lift and manipulate up to 50 lb repeatedly over a 12‑hour shift.
  • Eligibility to obtain a forklift license, including passing a physical, written test, and operating the forklift safely.
  • Demonstrated ability to schedule personal tasks to maintain production needs.

Minimum Qualifications, Education & Experience

  • At least 18 years of age.
  • High school diploma or equivalent required.
  • Minimum six months experience as a Production Operator in this facility.
  • Ability to pass GMP and area certification requirements.

Work Environment

  • Manufacturing environment.
  • Required personal protective equipment: hearing protection, safety shoes, prescription glasses (if prescribed), and any other PPE required for the area.
  • Must be able to lift 40 lb unassisted.
  • Travel typically less than 5 % of the time.

About Us

We manufacture the critical IV solutions providers count on to deliver consistent, reliable care. Each product we make helps ensure patients receive the therapies they need without disruption. When you work here, you become part of something bigger—a team dedicated to reliability and innovation. No matter the role, your work directly strengthens the healthcare supply chain and impacts patients nationwide. We offer opportunities for growth, collaboration, and meaningful contributions, all in pursuit of a mission that truly matters.

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