Extrusion Operator 3

About the role

Revolution is growing, and we're seeking highly skilled, experienced Extrusion Operators to join our manufacturing team in Mesquite, TX. We're offering a $3,000 sign-on bonus. This is an exciting opportunity for advanced operators who bring extensive hands-on extrusion experience, strong technical expertise, and the ability to lead by example in a fast-paced manufacturing environment. As a senior-level Extrusion Operator, you'll take ownership of complex equipment setups, production changeovers, process optimization, and advanced troubleshooting to ensure the consistent production of high-quality plastic film. You'll play a critical role in maximizing equipment performance, reducing downtime, improving production efficiency, and maintaining the highest safety and quality standards. Beyond daily operations, you'll serve as a technical resource for fellow operators, support training and development, and help drive continuous improvement across production lines. If you're an experienced extrusion professional ready to put your expertise to work, take on greater responsibility, and continue advancing your career, Revolution offers the opportunity to make a meaningful impact with a growing manufacturing team.

Responsibilities

• Independently operate, monitor, and adjust all extrusion production lines, demonstrating advanced knowledge of equipment operation, process controls, and quality standards.
• Perform detailed quality inspections, monitoring film thickness, width, clarity, consistency, and product specifications. Identify defects and make necessary adjustments.
• Read and interpret production orders, technical specifications, and processing requirements to ensure products meet customer standards.
• Independently set up new production jobs and perform complex equipment changeovers, including die setups, air ring adjustments, temperature controls, and process parameters.
• Diagnose and resolve complex mechanical, technical, and processing issues to minimize downtime and maintain production efficiency.
• Optimize machine performance, production speeds, material usage, and run rates to maximize output and reduce waste.
• Operate and monitor resin conveying systems, blenders, bag machines, winders, balers, and core cutters.
• Perform mixer duties, including material preparation, blending, and monitoring material specifications to support production requirements.
• Connect and manage railcars and silos to support safe and efficient resin receiving, transfer, and material handling operations.
• Utilize SyteLine ERP software to access, review, and print Bills of Materials (BOMs) and verify production requirements.
• Coordinate production activities to meet schedules, customer specifications, and delivery deadlines.
• Verify finished product quantities, packaging, labeling, and production documentation for accuracy.
• Operate forklifts to safely transport, stage, and handle raw materials and finished products.
• Identify and implement process improvements to reduce scrap, improve equipment reliability, and increase production efficiency.
• Train and mentor employees across all departmental positions, providing technical guidance on equipment operation, troubleshooting, safety, and quality procedures.
• Serve as acting supervisor when needed, coordinating daily production activities, assigning work, resolving operational issues, and supporting team performance.
• Communicate production performance, equipment concerns, quality issues, and operational priorities with supervisors, maintenance, and production teams.
• Prepare, complete, and submit all required production, quality, inventory, and operational reports accurately and on time.
• Provide operational coverage across all production lines and departmental positions to maintain workflow and meet production demands.
• Maintain a clean, organized, and safe work environment while following company policies, operating procedures, and safety standards.

Qualifications

• Minimum 5 years of hands-on extrusion experience in an industrial manufacturing environment.
• Blown film extrusion or plastics manufacturing experience strongly preferred.