ESME Application Engineer

Job Summary

GM Performance Power Units (GM PPU) is seeking a highly skilled and motivated ESME Application Engineer to join our innovative engineering team in Concord, NC. This vital role focuses on safely building high-performance battery systems with the upmost quality.

Key Responsibilities

• Lead the design and optimization of the manufacturing process of the Energy Store (ES) and Energy Store Main Enclosure (ESME).
• Design and analyze production processes to ensure personnel safety at all times.
• Work with the Quality Department to develop in-process and end-of-line quality procedures for various assembly processes including equipment planning, evaluation, and selection.
• Actively contribute to the design process of the Energy Store (ES) and Energy Store Main Enclosure (ESME) to achieve Built-In Quality.
• Conduct root cause analysis for any problems found throughout the build process and communicate findings to relevant team members while documenting learnings.
• Create and maintain manufacturing operation work instructions.
• Document and communicate assembly process developments and innovations clearly.
• Work with the ERS Assembly Manager and High Voltage Safety Supervisor to ensure adherence to safety, quality, and operational standards.

Required Qualifications

• Bachelor’s degree in Engineering, Engineering Technology, or related field.
• 2+ years of relevant industry experience in battery pack assembly engineering.
• Experience programming industrial robots.
• Proficient in 3D CAD software (CATIA, NX, SolidWorks, or similar).
• Excellent verbal and written communication skills with ability to work effectively in multidisciplinary teams.
• Self-driven with a demonstrated ability to lead projects independently.

Desirable Skills

• Proven experience in high-voltage system assembly, ideally in Formula 1, Formula E, or advanced automotive sectors.
• Professional experience with one or more types of welding processes.
• Knowledge of Design for Manufacture/Assembly (DFM/DFA) principles and tooling/jig design for motorsport or low volume high performance prototyping.
• Knowledgeable about using PLCs for safety or automation related tasks.
• Familiarity with F1 technical regulations, particularly those governing ESME components and power unit integration.

Personal Attributes

• Strong, hands-on engineering mindset with a bias toward building, testing, and iterating.
• Proactive, motivated, and able to take ownership of projects and contribute constructively to the team.
• Excellent problem solver with strong analytical and critical thinking skills.
• Effective communicator and collaborator, comfortable working in cross-functional environments.
• Detail-oriented with commitment to high-quality work and continuous learning.