Engineering Specialist, Controls

About the role

We are the movers of the world and the makers of the future. We get up every day, roll up our sleeves and build a better world -- together. At Ford, we’re all a part of something bigger than ourselves. What will you make today? As part of our Manufacturing team, you’ll help build the world-class, state-of-the-art smart vehicles we're known for. In our plants around the world, we’re constantly developing new technologies and processes to further increase our efficiency. You'll get the satisfaction of making great products people use and love.

Responsibilities

• Coordinate resources to find root cause and fixes, manage and breakdown problems into items that can be validated.
• Determine proper validation methods
• Handle setup and maintenance of industrial bar code printers
• Utilize sound knowledge design and implement vision control systems.
• Familiar with different type of vision cameras and their programing software.
• Continuously evaluate equipment for improvement for quality and delivery
• Use FIS plant monitoring software to review cycle times of equipment, review and follow up project installations
• Reprogram equipment for engineering changes and improvements
• Update program backups for machinery and automation
• Program new installations of automation, machinery, material handling, and robots
• As part of a team, review risk assessments and evaluate equipment safety
• Assist in training manufacturing personnel and plant electricians
• Read and modify electrical prints and schematics, Auto CAD
• Maintain familiarity with OA, CPN/MPN networks and communication protocols for connecting to wireless and wired networks
• Manage installation and maintenance of virus protection software for controls network PCs, perform PC backup disc images and installation of communication and firmware and controls software
• Work overtime and weekends as needed

Requirements

Required:

• High school diploma or GED
• 2 or more years of Controls Engineering experience (internship and coop experience will be considered)

Preferred:

• Bachelors Degree
• Keyence or Cognex camera programming experience
• Promess press experience
• Electrical background (electrician or technician) preferred
• Familiar with PLC/CNC (Siemens/ Allen-Bradley), VFD, Servo, Profinet, ABB and FANUC Robots
• Solid understanding of laser burning
• Demonstrated ability to read blueprints, modify electrical schematics and use AutoCAD
• Validated ability to troubleshoot equipment and continuously evaluate for process improvements
• Experience with conveyor system programming and overhead Gantry
• Solid understanding of networking to include DH+, Ethernet and remote IO
• Lean Manufacturing and Six Sigma experience
• Lean Tools – 5S, Kanban, Poka-Yoke, Value Stream Mapping experience
• Understanding of 8D, FMEA, and DMAIC processes
• Familiar with TQM and Kaizen methods
• One or more years of experience with MS Office (Word/Excel/PowerPoint/Outlook)
• Knowledge of simulation modeling and visual factory management preferred