Engineer, Process Control
MP Materials · Fort Worth, TX · 2 days ago
EngineeringFull-time
Position Overview
We are seeking a Process Control Engineer to play a key role in optimizing, maintaining, and advancing the control systems that enable safe, efficient, and high-quality operations at our state-of-the-art rare earth manufacturing facility.
Position Responsibilities
- Lead or support process control projects throughout the full lifecycle—from conceptual design and control strategy development to implementation, testing, and commissioning.
- Develop, implement, and optimize advanced process control (APC) strategies and regulatory control loops to improve process performance and consistency.
- Maintain and enhance existing control systems infrastructure, including PLCs, HMIs, SCADA systems, and instrumentation, to support plant reliability and performance.
- Program and troubleshoot PLCs and HMIs using Rockwell (Studio 5000, FactoryTalk View) and Siemens (TIA Portal, WinCC) platforms.
- Work closely with process engineers, operations, and maintenance teams to identify process control opportunities, analyze issues, and implement robust automation solutions.
- Conduct root cause analysis (RCA) and implement corrective actions for process upsets or control failures.
- Manage control system backups, documentation, and revision control to ensure system integrity and traceability.
- Support hardware and software upgrades, including developing BOMs, coordinating with supply chain, and minimizing production disruptions.
- Contribute to control systems standardization and documentation initiatives across the site.
- Support real-time troubleshooting and process optimization efforts during normal operations.
Basic Qualifications
- Bachelor’s degree in Electrical, Electronics, Mechatronics Engineering or a related technical field— or equivalent practical experience.
- 3+ years of experience in control or automation engineering within a manufacturing or industrial operations environment.
- Practical experience programming and troubleshooting PLC and HMI systems (Rockwell Studio 5000, FactoryTalk View, Siemens TIA Portal, WinCC).
- Working knowledge of industrial communication protocols: Ethernet/IP, Profinet, Modbus TCP.
- Experience working collaboratively in cross-functional teams in a fast-paced, production-driven environment.
Desired Qualities
- Strong technical understanding of industrial automation systems, instrumentation, and control hardware.
- Demonstrated ability to analyze complex issues, think critically, and implement robust, reliable automation solutions.
- Hands-on experience with robotic systems, vision inspection systems, and motion control is highly desirable.
- Flexible and responsive to shifting priorities; capable of managing multiple projects and urgent troubleshooting needs simultaneously.
- Strong communication skills—able to clearly document work, create functional descriptions, and work effectively with non-technical teams.
- Proficient in Microsoft Office applications (Excel, PowerPoint, Outlook, Project).