Electromechanical Technician

General Description

The Electromechanical Technician supports manufacturing operations by maintaining, troubleshooting, repairing, and optimizing electrical, automation, controls, and mechanical systems within a cosmetic and personal care manufacturing environment. Working under the direction of the Controls Engineer, this position focuses on maximizing equipment reliability, minimizing downtime, supporting automation systems, and ensuring compliance with GMP, safety, and quality standards.

Essential Duties and Responsibilities

• Troubleshoot and repair electromechanical production equipment including filling, labeling, capping, cartoning, coding, conveying, and packaging machinery.
• Maintain and troubleshoot conveyors, servo systems, variable frequency drives (VFDs), sensors, actuators, and motion control systems.
• Support PLC- and HMI-controlled manufacturing and packaging equipment.
• Aid in diagnostics, modifications, upgrades, and optimization of automation systems.
• Perform equipment changeovers and automation adjustments to support production requirements.

Equipment, Automation & Controls Support

• Read and interpret electrical schematics, ladder logic diagrams, I/O drawings, P&IDs, and equipment manuals.
• Troubleshoot and repair motors, drives, control panels, safety circuits, relays, sensors, and electrical components.
• Perform wiring repairs and component replacements in compliance with electrical codes and company standards.
• Support troubleshooting of industrial communication and networking issues.
• Afford assistance with PLC diagnostics and minor programming modifications as authorized.

Electrical & Controls Maintenance

• Support preventive and predictive maintenance activities according to maintenance schedules.
• Document repairs, inspections, and parts usage.
• Support root cause analysis investigations for recurring equipment failures.
• Recommend equipment and process improvements that increase reliability and reduce downtime.

Mechanical Systems Maintenance

• Maintain and repair pumps, mixers, conveyors, gearboxes, bearings, belts, chains, and mechanical drive systems.
• Troubleshoot and repair pneumatic systems including valves, cylinders, regulators, FRLs, and air-operated equipment.
• Support hydraulic system maintenance and repairs as needed.
• Perform equipment alignment, adjustments, fabrication, assembly, and installation activities.

Quality, Safety & GMP Compliance

• Perform all work in accordance with GMP, OSHA, company safety programs, and engineering standards.
• Follow Lockout/Tagout (LOTO), electrical safety, machine guarding, and confined space procedures.
• Ensure equipment repairs comply with quality, validation, and documentation requirements.
• Support internal, customer, and regulatory audits as required.

Collaboration & Continuous Improvement

• Work closely with Engineering, Maintenance, Production, Quality, and Operations teams.
• Provide technical support during startups, troubleshooting events, and changeovers.
• Afford assistance in training operators on equipment operation and basic troubleshooting techniques.
• Participate in Lean Manufacturing and continuous improvement initiatives.
• Recommend improvements to equipment performance, safety, quality, and manufacturing efficiency.

Qualifications

• Education: High School Diploma or GED required. Technical degree, trade certification, or vocational training in Industrial Maintenance, Automation, Electrical Technology, Mechatronics, or related field preferred.
• Experience: Minimum 3 years of experience as an Electromechanical Technician, Industrial Maintenance Technician, Automation Technician, or related role. Experience in cosmetics, personal care, pharmaceutical, food, beverage, or other GMP-regulated manufacturing environments preferred. Experience supporting automated packaging and manufacturing equipment preferred.
• Knowledge, Skills & Abilities: Strong electrical and mechanical troubleshooting skills. Knowledge of PLC-controlled equipment and industrial automation systems. Experience working with servo systems, VFDs, motors, sensors, and safety devices. Ability to use multimeters, electrical test equipment, diagnostic tools, and precision measuring instruments. Experience using CMMS systems and maintenance documentation. Ability to read and interpret technical drawings, electrical schematics, and manuals. Strong analytical and problem-solving skills. Strong communication and teamwork skills. Ability to prioritize work in a fast-paced manufacturing environment. Proficiency in Microsoft Office applications. Flexibility to work overtime, weekends, and alternative schedules as needed.

Physical Requirements

• Ability to lift up to 50 pounds.
• Ability to stand, walk, bend, kneel, squat, and climb ladders for extended periods.
• Ability to work around moving machinery and energized equipment.
• Ability to use required PPE and safety equipment.
• Ability to perform repetitive hand and tool usage.

Work Environment

• Cosmetic and personal care manufacturing facility.
• Production, compounding, packaging, warehouse, and utility areas.
• Exposure to moving mechanical equipment and automation systems.
• Moderate to high noise levels.
• Fast-paced manufacturing environment requiring rapid response to equipment issues.

Quality Policy

KDC/ONE employees are committed to the development, production, and delivery of safe, high-quality personal care products that consistently meet or exceed customer expectations.