Electrical & Automation Technician

Position Summary

Nestlé USA is seeking a skilled and motivated Electrical & Automation Technician to support and maintain process control systems, electrical infrastructure, and factory automation equipment in a fast-paced manufacturing environment. This role is responsible for proactively troubleshooting and repairing electrical and automation systems to minimize downtime and support operational excellence.

Key Responsibilities

PLC & Automation Systems

- Troubleshoot PLCs, control panels, and associated automation hardware - Support troubleshooting and maintenance of HMI systems - Assist with PLC and HMI programming, testing, and commissioning - Troubleshoot and program: - Variable Frequency Drives (VFDs) - Servo motors - Robotic control systems - Interpret electrical schematics, ladder logic, and safety circuits - Support automation obsolescence and modernization initiatives

Industrial Electrical Systems

- Troubleshoot electrical systems including: - 480VAC three-phase systems - 120VAC systems - 24VDC control systems - Troubleshoot circuits from motor starters through connected loads - Maintain and improve motor control circuit designs - Support machine safety systems and performance level verification - Perform electrical repairs and preventive maintenance activities safely and efficiently

SCADA / MES / Network Support

- Support basic troubleshooting of SCADA, MES, Historian, and production data systems - Troubleshoot communication between production equipment and networked systems - Maintain and support industrial control networks including: - Ethernet/IP - ControlNet - Instrument bus systems - Assist with switch and network troubleshooting - Ensure backups and documentation for systems, devices, and configuration changes are properly maintained

Preventive Maintenance & Reliability

- Perform preventive maintenance on electrical and automation systems - Complete instrumentation calibration and maintain calibration documentation - Maintain accurate electrical drawings, automation documentation, and backup files - Utilize CMMS/SAP-AMM systems to: - Create and manage work orders - Enter maintenance feedback and labor hours - Support maintenance planning improvements - Verify spare parts and BOM accuracy - Participate in root cause analysis and corrective action activities

Continuous Improvement & Operations Support

- Analyze production and downtime data to improve line reliability and performance - Support key plant KPI improvements in: - Safety - Quality - Cost - Service - Participate in troubleshooting with Operations and Maintenance teams in real time - Support line improvements, deviation investigations, and process optimization - Participate in problem-solving methodologies including: - Fishbone Analysis - GSTD - Breakdown Analysis (BDA) - Assist with training and development of operators and technicians

Additional Responsibilities

- Support operation and reliability of: - Utility Management Systems - Energy Management Systems - Quality Control and SPC systems - Participate in capital projects and process improvement initiatives

Qualifications

Required Education

- High School Diploma or GED required - Associate degree or Technical Degree in Electronics Technology preferred OR - Equivalent combination of education and experience

Preferred Experience

- Experience with industrial automation and process control systems - Experience with Allen-Bradley ControlLogix PLC platforms preferred - Experience with HMI platforms such as: - FactoryTalk View - Wonderware InTouch - ArchestrA - Experience with instrumentation calibration preferred - Knowledge of robotics, AGVs, and automated manufacturing equipment - NFPA 70E certification is a plus

Required Skills

- Strong PLC troubleshooting and diagnostics skills - Strong understanding of industrial electrical systems and circuit analysis - Ability to read and interpret electrical schematics and technical documentation - Knowledge of automation, controls, and manufacturing systems - Strong problem-solving and analytical skills - Ability to work independently with minimal supervision - Effective communication and teamwork skills - Ability to work in a fast-paced manufacturing environment and manage multiple priorities

Work Environment & Schedule

- Ability to work off-shifts, weekends, overtime, and extended shifts as needed - Ability to work in industrial manufacturing environments - Must follow all Lockout/Tagout (LOTO), safety permitting, GMP, and food safety requirements