Dynamometer Technician

Responsibilities

• Operate and maintain large dynamometers (for vehicle and powertrain system level testing)
• Select and install instrumentation needed to collect response data from the product during testing (accelerometers, strain gauges, pressure gauges, thermocouples, thermistors, hygrometers, voltage drop sense leads, etc.)
• Build and setup test rigs/dynos for mechanical and/or electrical tests together with Powertrain, NVH, and Thermal engineering teams
• Perform routine maintenance to complex mechanical and electrical repairs
• Take an active part in Environmental Health & Safety within the laboratory environment, contributing to Risk Assessments and ensuring a safe work environment
• Support Validation Engineers to perform upgrades and modifications to Systems Under Test
• Perform the first line of fault finding for operational issues which arise on System Under Test
• Diagnose and repair prototype vehicle’s electrical/mechanical/software systems
• Support Test Engineers to achieve test plans and test equipment upgrade projects
• Document and communicate findings through processes and systems, taking ownership of early escalation where appropriate
• Generate and take ownership of process documentation for test rigs and associated test equipment
• Provide feedback, create and implement processes and suggestions to new and/or improved workshop standards, protocols, and processes

Requirements

• 5+ years of Technician Experience working directly in test cells and/or large dynamometer systems
• 2+ years experience with electrified vehicles
• Expertise in instrumentation (Thermocouples, RTDs, Strain Gauges, Accelerometers, Hygrometers, Pressure Gauges, Flow Meters)
• Expertise in powertrain test setup and test error proofing
• Expertise in mechanical tooling and build fixture design
• Knowledge of motor, inverter, and gearbox concepts
• Knowledge of propulsion systems and thermal (coolant and refrigerant) systems
• Knowledge of Electric Vehicle Safety
• Work under strenuous/awkward positions throughout the working day
• Operate a variety of scan tools, diagnostic equipment, and common automotive test equipment
• Strong diagnostic and problem-solving skills to solve powertrain system issues