Director of US Operations
Nextern · Maple Grove, MN · 3 wk ago
On-siteManufacturingFull-time
Responsibilities
- Design and build a scalable site organizational structure aligned to growth stage, client commitments, and regulatory requirements
- Recruit, develop, and retain high-performing operations leaders across manufacturing, supply chain, quality operations, engineering, and facilities
- Establish clear roles, accountabilities, and decision rights across all operational functions
- Foster a culture of transparency, urgency, and continuous improvement consistent with a fast-paced CDMO environment
- Drive alignment between site operations and corporate strategy through structured communication and cascaded goal-setting
- Define, implement, and own the site-level KPI framework spanning safety, quality, delivery, efficiency, and people
- Lead root cause analysis and corrective action processes for recurring performance gaps; hold the team accountable to closure timelines
- Promote lean manufacturing and operational excellence methodologies (e.g., Kaizen, VSM, 5S) to eliminate waste and reduce variability
- Benchmark site performance against industry standards and drive continuous improvement to close gaps
- Support NPI in transition roadmap from development and pilot-scale manufacturing to full commercial production, including capacity modeling and resource planning
- Lead capital expenditure planning, equipment acquisition, and facility expansion initiatives required to support commercial commitments
- Develop and maintain a 12- to 36-month capacity plan that balances client demand, regulatory timelines, and financial constraints
- Lead client relationships, providing transparency into site capabilities, risks, and performance
- Ensure the site operates in full compliance with 21 CFR Part 820, ISO 13485, and applicable international regulatory frameworks
- Partner with Quality leadership to maintain a state of continuous inspection readiness; lead site responses to FDA, notified body, and client audits
- Embed quality ownership at the operations level — reinforcing the principle that quality is built in, not inspected in
- Own the site operating budget, headcount plan, and capital budget; deliver financial commitments with discipline and accountability
- Identify and execute cost reduction and productivity improvement initiatives that improve site margin without compromising quality or delivery
- Provide accurate operational forecasts and variance analysis to senior leadership on a regular cadence
- Translate multi-year business strategy into annual operational plans with clear milestones, owners, and success metrics
- Align site operations with commercial, quality, regulatory, and finance functions to ensure seamless execution of business commitments
- Lead change management initiatives — communicating context, building buy-in, and sustaining momentum through ambiguity
Qualifications
- Proven track record of leading operations teams in complex, high-growth environments
- Experience in medical device manufacturing, quality assurance, and regulatory compliance
- Strong understanding of lean manufacturing principles and ability to apply them in a CDMO setting
- Excellent interpersonal and leadership skills, with the ability to foster a collaborative and results-oriented team culture
- Ability to manage multiple priorities and deadlines in a fast-paced, dynamic environment
- Strong analytical and problem-solving skills, with the ability to drive process improvements and root cause analysis
- Experience with project management tools and techniques, such as Gantt charts and Agile methodologies
- Knowledge of financial management and budgeting practices relevant to a manufacturing environment
- Ability to communicate effectively with cross-functional stakeholders, including sales, engineering, and quality teams
Skills
- Leadership and management skills
- Project management and planning skills
- Financial management and budgeting skills
- Quality assurance and regulatory compliance knowledge
- Lean manufacturing and operational excellence methodologies
- Team building and collaboration skills
- Client relationship management skills
Benefits
- Health Care Plan (Medical, Dental & Vision)
- Retirement Plan with Company Match
- Paid Time Off, Personal Days, AND Birthday Holiday!
- Lifetime Membership Subsidy and Wellness Resources
- Life Insurance (Basic, Voluntary & AD&D)
- Family Leave (Maternity, Paternity)
- Short-Term & Long-Term Disability
- Taco Thursdays!!!