Director of Manufacturing Engineering
ZincFive, Inc. · Tualatin, OR · 2 wk ago
EngineeringFull-time
About the role
Serves as the link between product engineering and operations, defining, validating, and transferring manufacturing methods that support new product development and production scalability for ZincFive’s nickel-zinc (NiZn) energy storage products. Leads process development projects involving automated assembly, supply chain resiliency, and end-of-life recycling. Requires strong technical, team, and project leadership. Position is onsite at ZincFive Headquarters in Tualatin, Oregon and reports to the Sr. VP of Technology & Engineering.
Responsibilities
- Lead the end-to-end pilot manufacturing project portfolio, including scoping, budgeting, scheduling, risk management, and milestone execution
- Drive manufacturing scale-up of NiZn battery modules and packs from pilot to high-volume production, transferring validated processes and best practices to operations
- Develop manufacturing strategies, including process flows, line layouts, equipment selection, capacity planning, and techno-economic analysis
- Establish process controls, validation plans, and quality systems to achieve robust yield, manufacturability, and product reliability
- Implement advanced manufacturing technologies, including automation, robotics, machine vision, material handling, and ergonomic solutions
- Lead equipment procurement, installation, commissioning, acceptance testing, and process validation for pilot and production operations
- Manage technical relationships with equipment suppliers, contract manufacturers, and external partners
- Collaborate cross-functionally with R&D, Systems Engineering, Quality, Supply Chain, EHS, Operations, and Data Science to ensure product manufacturability, quality, safety, and cost competitiveness
- Champion Design for Manufacturing (DFM), Design for Assembly (DFA), and Design for Serviceability (DFS), ensuring manufacturability influences product architecture decisions early in development
- Build and mentor engineering teams, ensure regulatory, environmental, and safety compliance, foster cross-functional collaboration
- Domestic and international travel (up to 25%)
Requirements
- Bachelor’s degree in chemical, industrial or mechanical engineering
- 15+ years leading manufacturing operations or manufacturing technology development
- 7+ years of progressive leadership experience, including responsibility for leading and developing teams
- Demonstrated process engineering capability for hardware and chemical manufacturing processes
- Experience with contract manufacturer relationship management
- Operates as a senior technical leader influencing manufacturing, operations, quality, supply chain, and commercial organizations
- Excellent communication skills at all levels to engage, technical deep-dives, and cross-functional decision making
- Ability to align large groups of stakeholders around technical priorities and tradeoffs
- Experience in assessing fixed and variable costs in pilot line operations to address performance–cost tradeoffs
- Strong understanding of manufacturing processes, sourcing considerations, and operational constraints
- Proven ability to prioritize engineering resources in a portfolio context
- Strategic thinking combined with strong execution discipline
- Ability to coach, mentor, and develop engineering talent
- Comfortable navigating ambiguity and guiding teams through evolving technical and business needs
Preferred Experience / Skills
- Master’s degree in chemical, industrial or mechanical engineering
- Knowledge of Lean Manufacturing and Design for Six Sigma principles
- Experience in manufacturing battery products
- Familiarity with stage-gate processes and product development environments
Physical Requirements and Working Conditions
- Work involves sitting, standing, and lifting up to 10 pounds
- Repetitive typing and computer work for extended periods of time
- Ability to wear PPE on face and body when required
- Manufacturing, warehouse, lab, and office environments
- Domestic and international travel (up to 25%)
- Must be able to maintain a level state of alertness while performing this job