DI Plant Operator
Culligan Water Kansas City · Olathe, KS · 1 mo ago
On-siteManagementFull-time
Benefits
- 401(k) matching
- Competitive salary
- Dental insurance
- Employee discounts
- Free uniforms
- Health insurance
- Paid time off
- Training & development
- Vision insurance
- Wellness resources
Responsibilities
- Operations & Production
- Operate and monitor deionization systems, including mixed‑bed units, reverse osmosis systems, and regeneration equipment.
- Conduct regular water quality testing using conductivity meters, pH meters, and other testing equipment to ensure product meets specifications.
- Monitor system pressures, flow rates, and chemical levels throughout production cycles.
- Perform resin regeneration procedures using acid and caustic solutions according to established protocols.
- Maintain accurate production logs and quality‑control documentation.
- Adjust equipment settings to optimize water quality and production efficiency.
- Assist the Deionized Water Plant Supervisor with production planning and scheduling.
- Maintenance & Equipment Care
- Perform routine preventive maintenance on deionization equipment, pumps, valves, and filtration systems.
- Inspect equipment for leaks, wear, or malfunction and report issues promptly to the supervisor.
- Replace filters, check valves, and other consumable components as needed.
- Clean and sanitize tanks, lines, and equipment according to schedule.
- Assist with major equipment repairs and system upgrades under supervisor guidance.
- Support the supervisor in maintaining equipment maintenance schedules and records.
- Safety & Compliance
- Follow all safety protocols when handling chemicals, including proper use of PPE.
- Maintain Material Safety Data Sheets (MSDS) and ensure compliance with hazardous‑material handling procedures.
- Conduct safety inspections and report any hazards or concerns.
- Comply with environmental regulations for wastewater discharge and chemical storage.
- Participate in safety training and emergency‑response drills.
- Assist the supervisor with safety audits and compliance documentation.
- Quality Assurance
- Perform water quality testing at specified intervals and document results.
- Investigate and resolve quality issues or deviations from specifications.
- Maintain calibration records for testing and monitoring equipment.
- Ensure finished product meets customer specifications before delivery or bottling.
- Support the supervisor in quality‑control initiatives and process improvements.
- Customer Service & Logistics
- Coordinate with delivery teams to ensure timely production for customer orders throughout the Kansas City market.
- Load deionized water for delivery or bottling operations.
- Communicate with customers regarding product quality or delivery schedules as needed.
- Maintain inventory of chemicals, resins, and supplies.
- Assist the supervisor with customer‑related issues and special production requests.
- Supervisory Support
- Provide backup support to the Deionized Water Plant Supervisor during absences.
- Assist with training new operators on equipment and procedures.
- Communicate operational issues, equipment needs, and improvement opportunities to the supervisor.
- Support the supervisor in implementing process improvements and efficiency initiatives.
Qualifications
- Education & Experience
- High school diploma or GED required.
- 1–2 years of experience in water treatment, manufacturing, or industrial operations preferred.
- Experience with water‑treatment systems, deionization, or reverse osmosis a plus.
- Previous experience in a manufacturing or production environment helpful.
- Technical Skills
- Understanding of water chemistry and treatment processes.
- Ability to read and interpret gauges, meters, and technical diagrams.
- Basic math skills for calculating chemical dosages and flow rates.
- Mechanical aptitude for equipment troubleshooting and maintenance.
- Computer skills for data entry and record‑keeping.
- Certifications & Licenses
- Valid driver’s license required.
- Forklift certification preferred or willingness to obtain.
- Water‑treatment or wastewater‑operator certification a plus.
- OSHA safety training beneficial.
- Physical Requirements
- Ability to lift up to 50 pounds regularly.
- Comfortable working in an industrial environment with varying temperatures and humidity.
- Ability to climb ladders and work at heights when necessary.
- Prolonged standing and walking throughout shift.
- Ability to wear required PPE including safety glasses, gloves, and protective clothing.
Schedule
Standard shift hours with potential for overtime, weekends, or on‑call duties.